SMI-9-2320-387-14P-1

TRUCK, UTILITY: EXPANDED CAPACITY

SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS

JULY 2004

SMI-9-2320-387-14P-1 - Page 121 of 671

11-12.2. BALLISTIC CREW DOOR MAINTENANCE

This task covers:

a. Removal

c. Inspection

b. Installation

d. Adjustment

a. Removal

1.

Slide doorstrap (3) off doorstop bracket (2).

2.

Open and hold crew door (1) straight out from vehicle. Lift up crew door (1) to remove door hinge

pins (6) from body hinge mounts (5) and remove crew door (1) and washers (4) (if present).

INITIAL SETUP:

Applicable Models

M1151

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Materials/Parts

Six locknuts (Appendix G, Item 133.3)

Spacer plate, 0.125-in. (3.2-mm) thick

(Appendix G, Item 315.4)

Materials/Parts (Cont'd)

Spacer plate, 0.063-in. (1.5-mm) thick

(Appendix G, Item 315.3)

Spacer plate, hinge (Appendix G, Item 315.2)

Personnel Required

One mechanic

One assistant

Manual References

TM 9-2320-387-24P

b. Installation

1.

Hold crew door (1) straight out from vehicle and insert washers (4) (if removed) and door hinge

pins (6) on body hinge mounts (5).

2.

Slide doorstrap (3) on doorstop bracket (2).

SMI 9-2320-387-14&P-1

Change 4

11-24.3