SMI-9-2320-387-14P-1

TRUCK, UTILITY: EXPANDED CAPACITY

SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS

JULY 2004

SMI-9-2320-387-14P-1 - Page 124 of 671

SMI 9-2320-387-14&P-1

11-24.6

Change 4

11-12.3. BALLISTIC CREW DOOR HINGE REPLACEMENT

This task covers:

a. Removal

b. Installation

Materials/Parts

Three locknuts (Appendix G, Item 133.3)

Manual References

TM 9-2320-387-24P

Equipment Condition

Ballistic crew door removed (para. 11-12.2).

NOTE

• M1151 vehicles have one additional hinge shim on the inner

door side of each door hinge mounting hardware.

• On top hinges, note position of doorstop bracket.

FOLLOW-ON TASK:

Install ballistic crew door (para. 11-12.2).

INITIAL SETUP:

Applicable Models

M1151

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

a. Removal

Remove three locknuts (5), washers (2), screws (1), washers (2), hinge (3), and shim(s) (4) from crew

door (6). Discard locknuts (5).

b. Installation

Install shim(s) (4) and hinge (3) on crew door (6) with three washers (2), capscrews (1), washers (2), and

locknuts (5). Tighten locknuts (5) to 6 lb-ft (8 N

•

m).