SMI-9-2320-387-14P-1
TRUCK, UTILITY: EXPANDED CAPACITY
SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS
JULY 2004
SMI-9-2320-387-14P-1 - Page 324 of 671
12-115. TROOP/CARGO WINTERIZATION FRONT AND REAR CARGO FLOOR
COVER REPLACEMENT
This task covers:
a. Removal
b. Installation
Manual References
TM 9-2320-387-24P
Equipment Condition
• Heater base assembly removed (para. 12-103).
• Heater wiring harness removed (para. 12-106).
• Circuit breaker removed (para. 12-108).
• Skid strips removed (para. 12-116).
• Side wheelhousing covers removed
(para. 12-120).
a. Removal
1.
Remove screw (1) and clamp (2) from blackout/dome light wiring harness (3) and front cargo
floor cover (4).
2.
Remove two locknuts (11), washers (10), and screws (8) from door and frame assembly (9), rear
cargo floor cover (7), cargo floor (15), and D-beam (14). Discard locknuts (11).
3.
Remove two locknuts (12), washers (13), and capscrews (16) from door and frame assembly (9), rear
cargo floor cover (7), cargo floor (15), and D-beam (14). Discard locknuts (12).
4.
Remove two screws (5) and step latch strip (6) from rear cargo floor cover (7).
5.
Remove nine screws (17), front cargo floor cover (4), and rear cargo floor cover (7) from cargo
floor (15).
6.
Inspect nine rivnuts (18) for damage. Replace if damaged.
7.
Inspect six platenuts (19) for damage. Replace if damaged.
SMI 9-2320-387-14&P-1
12-176
Change 4
INITIAL SETUP:
Applicable Models
M1152
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Four locknuts (Appendix G, Item 101.10)
Six platenuts (Appendix G, Item 247.1)
Nine rivnuts (Appendix G, Item 272.1)
b. Installation
NOTE
Ensure position markers on blackout/dome light wiring harness
extend beyond the front and rear cargo floor covers.
1.
Install front cargo floor cover (4) and rear cargo floor cover (7) on cargo floor (15) with nine
screws (17).
2.
Install step latch strip (6) on rear cargo floor cover (7) with two screws (5).
3.
Install door and frame assembly (9) and rear cargo floor cover (7) on cargo floor (15) and
D-beam (14) with two capscrews (16), washers (13), and locknuts (12).
4.
Secure door and frame assembly (9) and rear cargo floor cover (7) to cargo floor (15) and
D-beam (14) with two screws (8), washers (10), and locknuts (11).
5.
Install blackout/dome light wiring harness (3) on front cargo floor (4) with clamp (2) and screw (1).
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