TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 266 of 657

TM 9-2320-260-34-1

3-75. ENGINE REMOVAL FROM REPAIR STAND

THIS TASK COVERS:

Removal

INITIAL SETUP

APPLICABLE MODELS

All

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Torque wrench, 3/8-in. dr.

(Appendix B, Item 4)

Chain

Lifting device

MATERIALS/PARTS

Twelve lockwashers (Appendix D, Item 225)

Two gaskets (Appendix D, Item 115)

REFERENCES (TM)

TM 9-2320-260-20

TM 9-2320-260-34P-1

GENERAL SAFETY INSTRUCTIONS

All personnel must stand clear during lifting

operations.

1.

Attach chain to two engine lifting brackets (1).

2. Attach lifting device to chain. Raise lifting device to remove slack from chain.

WARNING

All personnel must stand clear during lifting operations. A swing-

ing or shifting load may cause injury to personnel.

NOTE

Assistant will help with steps 3 and 4.

3. Remove eight screws (6) and washers (5) from mounting plate.

4. Remove engine (9) from engine repair stand.

5. Remove two screws (4), washers (3), and front engine mount adapter from front water header (2).

6. Remove five screws (7), washers (8), and rear engine mount adapter from rear water header (10).

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