TM-9-2320-361-34

2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

MAY 1992

TM-9-2320-361-34 - Page 163 of 764

TM 9-2320-361-34

7-2. 60

AMPERE ALTERNATOR REPAIR (Contd)

d. Assembly

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

Install new bearing (12) and new seal (4) into drive end housing (13). Apply thin film of

grease to lip

of new seal

(4).

Aline locating scribe marks (25) and install stator (3) into drive end housing (13).

Press rotor and fan assembly (1) into new bearing (12) inside of stator (3) and drive end

housing (13).

Install washer (11), new O-ring (10), and sleeve spacer (9) on rotor shaft (2).

Install new sleeve spacer seal (8) and new O-ring (7) on bearing retainer (6). Apply thin film of

grease to lip of new spacer seal (8).

Install bearing retainer (6) on drive end housing (13) with six screws (5).

Press new bearing (18) into intermediate housing (17).

Install new seal (16) into intermediate housing (17).

Install new felt retainer

(19)

into intermediate housing

(17).

Saturate new felt seal (20) with lubricating oil and install into intermediate housing (17).

Install new felt retainer (21) into intermediate housing (17) with new snapring (22).

Aline locating scribe marks (25) on drive end housing (13), stator (3), and intermediate housing (17).

Insert

stator

(3)

wires

through

holes (24)

in intermediate housing (17).

Install

intermediate

housing

(17)

on

stator

(3)

and

drive end housing

(13) with six new lockwashers (15)

and torx head screws (14).

Install new O-ring (23) in intermediate housing (17).

w

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