TM-9-2320-361-34
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
MAY 1992
TM-9-2320-361-34 - Page 383 of 764
TM 9-2320-361-34
15-19. 24-VOLT DC RECEPTACLE REPLACEMENT (M185A3)
THIS TASK COVERS:
a.
Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
M185A3
PERSONNEL REQUIRED
Two
TEST EQUIPMENT
REFERENCES (TM)
Multimeter (Appendix B, Item 3)
TM 9-2320-361-10
TOOLS
General mechanic’s tool kit (Appendix B, Item 1)
Tool kit, electrical (Appendix B, Item 2)
MATERIALS/PARTS
Four lockwashers (Appendix F, Item 142)
Gasket (Appendix F, Item 82)
Safety wire (Appendix C, Item 31)
Electrical
tape (Appendix C, Item 26)
TM 9-2320-361-20
TM 9-2320-361-34P
EQUIPMENT CONDITION
.
Parking
brake set (TM 9-2320-361-10).
●
Battery
ground cable disconnected
(TM 9-2320-361-20).
CAUTION
Use care when removing or installing wiring harnesses. Excessive
snagging
or pulling may damage wires.
NOTE
1.
2.
3.
4.
5.
6.
7.
Tag wires and terminals for installation.
Slide handle (4) on safety switch box (3) to OFF position and open cover (1).
Loosen two screws (2) and remove two wires (5) from safety switch box (3).
Remove two screws (10) and cover (9) from start/top switch (8).
Remove three screws (7) and wires (6) from start/top
switch (8).
NOTE
Safety wire must be attached to wires with electrical tape.
Attach
safety
wire (11) to two wires (5) and three wires (6).
Remove four screws (15), lockwashers (14), receptacle (13), two wires (5), three wires (6), and
gasket (12) from van body (16). Discard gasket (12) and lockwashers (14).
Remove two wires (5) and three wires (6) from safety wire (11).
b. Installation
1. Attach safety wire (11) to two wires (5) and three wires (6).
2.
3.
4.
5.
6.
7.
8.
15-72
NOTE
Assistant will help with step 2.
Pull two wires (5) and three wires (6) through van body (16).
Install new gasket (12) and receptacle (13) on van body (16) with four new Iockwashers (14) and screws (15).
Remove safety wire (11) from two wires (4) and three wires (6).
Install two wires (5) on safety switch box (3) by tightening two screws (2).
Install three wires (6) on start/stop switch (8) with three screws (7).
Install cover (9) on start/stop switch (8) with two screws (10).
Close cover (1) on safety switch box (3) and slide handle (4) to ON position.
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