TM-9-2320-361-34
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
MAY 1992
TM-9-2320-361-34 - Page 389 of 764
TM 9-2320-361-34
15-23. WIRE PLUG WIRING HARNESS REPLACEMENT
THIS TASK COVERS:
a.
Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
M185A3 and M109A3
TM 9-2320-361-10
TOOLS
TM 9-2320-361-20
TM 9-2320-361-34P
General mechanic’s tool kit
(Appendix B, Item 1)
EQUIPMENT CONDITION
MATERIALS/PARTS
●
Parking brake set (TM 9-2320-361-10).
●
Battery ground cable disconnected
Safety wire (Appendix C, Item 31)
(TM 9-2320-361-20).
Electrical tape (Appendix
C,
Item 26)
. Place safety switch
in OFF position
(TM 9-2320-361-10).
CAUTION
Use care when removing or installing wiring harnesses. Excessive
snagging or pulling may damage wires.
NOTE
Tag wires, leads, cables, and terminals for installation.
a. Removal
1. Remove eight screws (1) from two housings (2) and van wall (3).
2. Remove two
snaprings
(8) from two wire plugs (7).
3. Remove
two
wire plugs (7) from two housings (2).
NOTE
. Safety wire will be
used
to install new wiring harness. Do not cut
safety wire from spool until wiring harness has been pulled
through van wall and proper length has been obtained.
. Safety
wire must be attached to wires with electrical tape.
4. Attach safety wire (5)
to
one end of wiring harness (4).
5. Pull on other end of wiring harness (4) and remove wiring harness (4) from van wall (3).
6. Remove
wiring harness (4) from safety wire (5).
7. Cut safety wire (5) from spool (6).
I
b. Installation
1.
Attach safety wire (5) to one end of wiring harness (4).
2. Pull safety wire (5) and wiring harness (4) through van wall (3).
3. Remove safety wire (5) from wiring harness (4).
4. Position two snaprings (8) on two wire plugs (7).
5. Install two snaprings (8) and two wire plugs (7) in two housings (2).
6. Install two housings (2) on van wall (3) with eight screws (1).
15-78
Back to Top
