TM-9-2520-215-34

CROSS-DRIVE TRANSMISSION ASSEMBLY

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

DECEMBER 2005

TM-9-2520-215-34 - Page 346 of 508

TM 9--2520--215--34

0066 00--2

INTERMEDIATE RANGE PLANETARY CARRIER ASSEMBLY REPAIR –

CONTINUED

0066 00

CLEANING

See WP 0018 00 for cleaning procedures.

INSPECTION

See WP 0018 00 for general inspection and repair recommendations.

FIT AND WEAR LIMITS

Check the following parts to the dimensions listed. Replace if not within specified dimensions.

PART NAME

CHECK POINTS

ACCEPTABLE LIMITS

Thrust washer

Intermediate range planetary pinion

Spindle roller

Planetary pinion spindle

Thickness of washer

Pinion ID

Fit of pinion and roller on spindle

Roller OD

Spindle OD at middle

0.0590 to 0.0620 in.

Wear limit: 0.0550 in.

2.0142 to 2.0147 in.

Wear limit: 2.0157 in.

0.0010T to 0.0024L

0.2498 to 0.2500 in.

Wear limit: 0.2493 in.

1.5127 to 1.5132 in.

Wear limit: 1.5117 in.

ASSEMBLY

WARNING

Use tongs or gloves when handling chilled parts or dry ice to avoid injury.

NOTE

New spindles should be chilled in dry ice for at least one hour before installation.

1. Position intermediate planetary carrier assembly (1), splined flange up, in press.

2. Coat bore of pinion (4) with oil soluble grease. Install 22 roller bearings (6) in bore of pinion (4), embedding roller

bearings (6) in grease.