TM-9-2520-272-40

CROSS-DRIVE TRANSMISSION WITH CONTAINER MODEL X200-4A

TECHNICAL MANUAL; SUSTAINMENT MAINTENANCE MANUAL

FEBRUARY 2012

TM-9-2520-272-40 - Page 274 of 620

TM 9-2520-272-40

0034

ASSEMBLE LEFT COVER ASSEMBLY

NOTE

Do Step 1 through Step 4 if any of inserts were removed.

1. Assemble 3/8-16 x 3 inch bolt and 3/8-16 nut into Insert Installer (Figure 6).

2. Screw one insert (Figure 5, Item 2) onto bolt. Screw nut against insert.

3. Install insert (Figure 5, Item 2) in left cover assembly (Figure 5, Item 3) to 0.005 to 0.062 in. (0.127 to 0.157

mm) below surface of left cover assembly (Figure 5, Item 3).

4. Repeat Step 2 and Step 3 to install two other inserts (Figure 5, Item 2) if removed.

5. Install new O-ring (Figure 5, Item 6) on pipe plug (Figure 5, Item 5).

NOTE

Sealant is not applied to pipe plug that has an O-ring.

6. Apply petrolatum to O-ring (Figure 5, Item 6).

7. Install plug (Figure 5, Item 5) in left cover assembly (Figure 5, Item 3).

8

. Torquep

lug(F

igure5

,I

tem5)to72to96lb-

in

.(8to11N·m)

.

NOTE

Some pipe plugs are precoated and do not require thread-locking lubricating sealant.

9. Apply sealant to threads of six pipe plugs (Figure 5, Item 1) and Figure 8, Item 7) and (Figure 5, Item 4).

10.Install four pipe plugs (Figure 7, Item 4) in left cover assembly (Figure 7, Item 3).

11

.Torquep

lugs(F

igure7

,I

tem4)to96to120lb-

in

.(11to14N·m)

.

12.Install pipe plug (Figure 8, Item 7) in end of left cover assembly (Figure 8, Item 3).

13

.Torquep

lug(F

igure8

,I

tem7)to50to60lb-

in

.(6to7N·m)

.

14.Install pipe plug (Figure 5, Item 1) in end of left cover assembly (Figure 5, Item 3).

15

.Torquep

lug(F

igure5

,I

tem1)to21to28lb-

f

t(28to38N·m)

.