TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 303 of 596

TM 9-2815-205-34

3-49. END PLATE REPLACEMENT

This task covers: a. Removal

b. Disassembly

c. Cleaning

d. Assembly

e. Installation

INITIAL SETUP

MODELS

EQUIPMENT CONDITION

All

TOOLS AND SPECIAL TOOLS

Tool kit, general mechanics (App B, Item 107)

Wrench, torque (App B, Item 116)

MATERIALS/PARTS

1

Gasket (App F, Item 61)

10

Lockwashers (App F, Item 99)

EXPENDABLE/DURABLE SUPPLIES

Cleaning solvent (App C, Item 9)

Adhesive, gasket (App C, Item 1)

Para

3-3

3-5

3-6

3-23

3-28

3-29

3-33

3-40

3-44

3-47

3-48

Description

Turbocharger removed (models

5063-5393, 5063-5395, 5063-5398,

5063-539F, and 5063-539L)

Turbocharger mounting bracket and

exhaust tubes removed (models

5063-5093 and 5063-539L)

Turbocharger mounting bracket and

exhaust tubes removed (models

5063-5395, 5063-5398, and 5063-539F)

Fuel pump removed

Tachometer drive removed (models

5063-5299, 5063-5392, 5063-5393,

5063-539F, and 5063-539L)

Tachometer drive removed (models

5063-5395 and 5063-5398)

Oil pan removed

Flywheel assembly removed

Flywheel housing removed

Fuel pump and hydraulic pump drive

assemblies removed

Camshafts, camshaft gears, and idler

gear removed

a. Removal

(1) For all except model 5063-5393, remove screw (1) and special washer (2) from left side of end

plate (3).

(2) Remove ten screws (4), ten lockwashers (5), end plate (3), and gasket (6) from cylinder block.

Discard gasket and lockwashers.

b. Disassembly

CAUTION

When removing inserts, support end plate on flat surface to prevent warping or

bending.

If necessary, press out inserts (7) from rear of end plate (3).

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