TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 293 of 596
TM 9-2815-205-34
3-48. CAMSHAFTS, CAMSHAFT GEARS, AND IDLER GEAR REPLACEMENT
This task covers: a. Removal
b. Disassembly
c. Cleaning
d. Inspection
e. Assembly
f. Installation
INITIAL SETUP
MODELS
All
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench
l
torque (App B, Item 116)
Wrench, torque (App B, Item 117)
Remover, tachometer drive (App B, Item 84)
(models 5063-5299, 5063-5392, 5063-5393,
5063-539F, and 5063-539L)
Remover, tachometer drive (App B, Item 89)
(models 5063-5395 and 5063-5398)
Puller set, slide hammer (App B, Item 77)
Puller, camshaft gear (App B, Item 78)
Drill set, twist (App B, Item 22)
Drill, electric (App B, Item 23)
Threading set, screw (App B, Item 104)
Indicator, dial, magnetic base (App B, Item 54)
V-block (App B, Item 112)
Micrometer set (App B, Item 73)
Gage set, telescoping (App B, Item 33)
Gage set, depth, micrometer (App B, Item 31)
Straight edge (App B, Item 96)
Vise, machinist (App B, Item 111)
Caps, vise jaw (App B, Item 13)
MATERIALS/PARTS
1
4
Plugs (App F, Item 121)
4
Lockwashers (App F, Item 99)
4
Bolts, self-locking (App F, Item 17)
EXPENDABLE/DURABLE SUPPLIES
Cleaning solvent (App C, Item 9)
Oil, fuel (App C, Item 27)
Engine oil (App C, Item 26)
Grease (App C
Item 18)
Stone, sharpening X-fine (App C, Item 51)
Sealing compound (App C, Item 44)
Sealing compound, MIL-R-46082 (App C,
Item 46)
2
Screws (App C, Item 37)
Screw (App C, Item 39)
2
Wood blocks (App C, Item 58)
EQUIPMENT CONDITION
Para
3-10
3-11
3-12
3-13
3-39
3-40
3-44
3-43
3-46
3-47
Description
Air box heater hardware removed (models
5063-5299,5063-5395. 5063-5398, and
5063-539F)
Air box heater hardware removed (model
5063-5392)
Air box heater hardware removed (model
5063-5393)
Air box heater removed
Fan support bracket removed (model
5063-5392)
Flywheel assembly removed
Flywheel housing removed
Cylinder heads removed
Upper front cover removed
Fuel pump and hydraulic pump drive
assemblies removed
a. Removal
NOTE
●
Use tachometer drive remover (App B, Item 84) for models 5063-5299, 5063-5392,
5063-5393, 5063-539F, and 5063-539L.
●
Use tachometer drive remover (App B, Item 89) for models 5063-5395 and 5063-5398.
(1)
(2)
(3)
Remove tachometer drive assembly (1) from left camshaft with adapter (2) and slide hammer
puller set (3).
For models 5063-5299, 5063-5392, 5063-5393, 5063-539F, and 5063-539L: if necessary,
remove tachometer dirt deflector (4) from tachometer drive shaft (5).
Remove outer idler gear thrust washer (6) and idler gear assembly (7) from hub (8).
3-164
Change 1
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