TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 285 of 596
TM 9-2815-205-34
3-46. UPPER FRONT COVER REPLACEMENT
This task covers: a. Removal
b. Disassembly
c. Cleaning/Inspection
d. Assembly
e. Installation
INITIAL SETUP
MODELS
EQUIPMENT CONDITION
Para
3-10
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench, torque (App B, Item 116)
3-11
Wrench, torque (App B, Item 117)
Installer, seal (App B, Item 62)
3-12
MATERIALS/PARTS
3-12.1
Lockwashers (App F, Item 99)
3-13
Plugs, expansion (App F, Item 132)
3-39
Gasket (App F, Item 53)
Seals, plain encased (App F, Item 169)
Pins, dowel (App F, Item 119)
EXPENDABLE/DURABLE SUPPLIES
Cleaning solvent (App C, Item 9)
Sealing compound (App C, Item 44)
Grease (App C, Item 18
Adhesive, gasket (App C, Item 1)
Wood blocks (App C, Item 58)
Description
Air box heater hardware removed
(models 5063-5299, 5063-5395,
5063-5398, and 5063-539F)
Air box heater hardware removed
(model 5063-5392)
Air box heater hardware removed
(model 5063-5393)
Glow plug controller, bracket and
harnesses removed (model 5063-539L)
Air box heater removed
Fan support bracket removed (model
5063-5392)
a. Removal
NOT E
To remove camshaft nuts with flywheel housing on engine, secure flywheel or
crankshaft to prevent camshaft gears from turning.
To remove camshaft nuts with flywheel housing removed, wedge a rag between
camshaft gears.
(1) Remove two nuts (1) from front end of camshafts using socket wrench.
(2) Using two pry bars between pulley (2) and front cover (3), pry two pulleys off shafts.
NOT E
Several front cover fastening bolts were removed during removal of clips, water pump
idler pulley assembly, solenoid bracket, and fan support bracket.
Quantity and length of bolts vary with engine model. Size and location of bolts for each
model is noted in Table 3-3 for installation.
(3-155 blank)/3-156
Change 1
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