TM-9-2815-225-34-P
ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
JULY 2005
TM-9-2815-225-34-P - Page 436 of 736
TM 9-2815-225-34&P
0048 00
0048 00-2
BIG CAM III ENGINE INSTALLATION (Contd)
1.
Attach two lifting brackets, lifting sling, and lifting device to engine (4).
WARNING
Use extreme care when handling heavy parts. Provide adequate
support and use assistance during procedure. Ensure that any
lifting device used is in good operating condition and of suitable
load capacity. Keep clear of heavy components supported only
by lifting device. Failure to comply may result in death or
injury to personnel.
Use pry bars to free engine hangups or snags. Do not use
hands. Failure to comply may result in injury to personnel.
NOTE
Use drift pin to aid in alignment of the engine to the
transmission.
2.
Using lifting device and lifting sling, lower engine (4) on frame (1). Ensure that engine and
transmission are properly aligned and there is proper clearance between frame (1) and alternator
(11) and between frame (1) and power steering pump (5).
3.
Install transmission (12) to flywheel housing (21) with twelve bolts (13). Tighten bolts (13) 16 lb-ft
(21 N
•
m).
4.
Install engine brackets (3) on frame (1) with four bolts (2), washers (15), insulators (16), and
nuts (14). Tighten nuts (14) 130–166 lb-ft (176–225 N
•
m).
5.
Install front engine crossmember mount (8) on frame (1) with two bolts (9), four washers (6), two
insulators (7), and nuts (10). Tighten nuts (10) 130–166 lb-ft (176–225 N
•
m).
6.
Remove lifting sling and lifting device from engine lifting brackets (18) and remove transmission
jack from transmission (12).
NOTE
Rotate accessory drive pulley nut to gain access to flywheel
bolts.
7.
Install flywheel (19) on torque converter (20) with twelve bolts (24) and washers (23). Tighten
bolts (24), 19–21 lb-ft (26–29 N
•
m).
8.
Install P-clamp (17) and flywheel bolt access cover (18) on flywheel housing (21) with two
screws (25).
9.
Connect ether quick-start tube (27) to atomizer (28) on intake manifold (26).
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