TB-9-2510-251-24

TECHNICAL BULLETIN

INSTALLATION, REMOVAL, AND PARTS INSTRUCTIONS FOR ADD ON ARMOR (AOA) AND ASSOCIATED COMPONENTS FOR HMMWV FAMILY OF VEHICLES (FOVs)

JULY 2005
TB-9-2510-251-24

  TB-9-2510-251-24 - Page 58 of 212

TB 9-2510-251-24
1-48
1-13.
FRONT DOOR ASSEMBLY INSTALLATION
(2 AND 4 DOOR)
TOOLS:
General mechanics tool kit:
MATERIAL/PARTS:
FIGURE
ITEM
PART NO.
NOMENCLATURE
QTY
1-24
1
4397010-008
CAPSCREW, HEX HEAD, 0.250-20 X 1.00 IN.
4
2
4397005-010
WASHER, FLAT, 0.250 IN.
4
3
12339385
STRIKER, FRONT DOOR
2
4
4668621-002
SHIM, FRONT STRIKER
2
5
4397064-001
NUT, LOCKING, 0.250-20
4
6
REF
LEFT DOOR ASSEMBLY (WITH DOOR HINGE)
1
6
REF
RIGHT DOOR ASSEMBLY (WITH DOOR HINGE)
1
7
6430716-01M1
COVER STRIP, HINGE, FRONT
2
8
4397005-014
WASHER, FLAT, 0.375 IN.
18
9
4397000-062
CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN.
18
1)
Install front door assembly as follows (see figure 1-24).
a.
Apply sealing compound to threads of nine capscrews (9).
b.
Install nine capscrews (9) and washers (8) through door hinge cover strip (7), door assembly with hinge
(6) and A-pillar armor and vehicle, into pre-assembled left A-pillar reinforcement channel and bar
assembly.
c.
Install front door striker (3) and shim(s) (4).
Secure with two capscrews (1), washers (2), and locknuts
(5).
Torque capscrews (1) to 10 lb ft (14 N
•
m).
Align door assembly (6) with door striker (3) as required.
d.
With door assembly (6) aligned, torque the nine door hinge capscrews (9) to 37 lb ft (50 N
•
m).
e.
Repeat steps a. through d. for opposite side of vehicle.


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