TB-9-2510-251-24

TECHNICAL BULLETIN

INSTALLATION, REMOVAL, AND PARTS INSTRUCTIONS FOR ADD ON ARMOR (AOA) AND ASSOCIATED COMPONENTS FOR HMMWV FAMILY OF VEHICLES (FOVs)

JULY 2005
TB-9-2510-251-24

  TB-9-2510-251-24 - Page 56 of 212

TB 9-2510-251-24
1-46
1-12.
REAR DOOR ASSEMBLY INSTALLATION
(4 DOOR ONLY)
TOOLS:
General mechanics tool kit:
MATERIAL/PARTS:
FIGURE
ITEM
PART NO.
NOMENCLATURE
QTY
1-23
1
4397010-008
CAPSCREW, HEX HEAD, 0.250-20 X 1.00 IN.
2
2
4397005-010
WASHER, FLAT, 0.250 IN.
2
3
12339386
STRIKER, REAR DOOR
1
4
4668622-002
SHIM, REAR STRIKER
1
5
4668273-002
NUTPLATE, STRIKER
1
6
4397000-072
CAPSCREW, HEX HEAD, 0.375-16 X 3.50 IN.
9
7
4397005-014
WASHER, FLAT, 0.375 IN.
9
8
6430716-01M1
COVER STRIP, HINGE-FRONT
1
9
6430707-01M1
DOOR ASSEMBLY, LEFT-REAR
REF
9
6430706-01M1
DOOR ASSEMBLY, RIGHT-REAR
REF
a. Installation
1)
Install rear door assembly (see figure 1-23).
a.
Apply sealing compound to two capscrews (1).
b.
Install existing striker plate (3), spacer (4), striker backup plate with weldnuts (5), two capscrews (1) and
two washers (2).
Torque capscrews (1) to 10 lb ft (14 N
•
m).
c.
Position rear door assembly with hinge (9) onto B-pillar per figure 1-22.
Secure door assembly with
hinge (9) and B-pillar cover strip (8) with nine capscrews (6) and washers (7).
Align door assembly (9)
with door striker (3) as required.
d.
With door assembly (9) aligned, torque the nine door hinge capscrews (6) to 37 lb ft (50 N
•
m).
e.
Repeat steps a. through d. for opposite side of vehicle.


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