TM-9-2320-361-20
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
OCTOBER 1991
TM-9-2320-361-20 - Page 319 of 1207
TM 9-2320-361-20
3-10. CLUTCH CONROL LINKAGE MAINTENANCE (Contd)
b. Installation
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
3-16
Install new woodruff key (2) on pedal lever shaft (1).
Install clutch shaft lever (3) on pedal lever shaft (1) with screw (4) and new locknut (5). Do not
tighten locknut (5).
Install pedal lever shaft (1) through brake lever (6) and shaft support (7).
Position clutch shaft lever (3) flush with end of pedal lever shaft (1) and tighten locknut (5).
Install remote control lever (15) on clutch shaft (9); position one spline to rear of clutch shaft (9)
centerline. Install screw (8) and new locknut (14). Do not tighten.
Push lower end of remote control lever (15) forward until resistance is felt. Measure distance from
center of bottom hole (16) to transmission flange (17).
NOTE
Measurement taken in step 6 should be approximately 3.25 in.
(8.26 cm). If measurement is not approximately 3.25 in. (8.26 cm),
perform step 7.
Remove remote control lever (15) and rotate it one spline at a time until measurement is correct.
Tighten locknut (14).
Install nut (11) and clevis (13) on rod (10).
Install rod (10) on clutch shaft lever (3) with screw (23) and new locknut (26). Make sure head of
pin (12) is facing transmission.
Install rod (10) on remote control lever (15) with pin (12). Press pin (12) into clevis (13) until head of
pin (12) seats against clevis (13).
Install clutch return spring (24) on clutch shaft lever (3) and frame (25).
Install new woodruff key (27) on pedal lever shaft (l).
Install remote control lever (21) on pedal lever shaft (1) with screw (22) and new locknut (28).
Install shaft of clutch pedal (20) and rubber bumper (19) on remote control lever (21) with
screw (18). Aline chalk mark on shaft of clutch pedal (20) with remote control lever (21) and
tighten screw (18).
Mark shaft of clutch pedal (20) with chalk where shaft passes through floor (30).
Push clutch pedal (20) down until resistance is felt and again mark shaft of clutch pedal (20)
with chalk.
Release clutch pedal (20) and measure distance between two chalk marks (29). Distance (pedal free
travel) should be 1.5-2 in. (3.8-5.1 cm).
If pedal free travel is not 1.5-2 in. (3.8-5.1 cm), perform clutch adjustment procedure.
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