TM-9-2330-227-14-P
SEMITRAILER, VAN: SHOP, 6-TON, SINGLE AXLE, M146
TECHNICAL MANUAL; OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
JUNE 1985
TM-9-2330-227-14-P - Page 150 of 576
4-72
TM 9-2330-227-14&P
WIRE CONNECTOR - CONTINUED
ACTION
LOCATION
ITEM
REMARKS
MALE CONNECTOR REPAIR -
5.
Wire lead (1)
6.
7.
8.
9.
10.
FEMALE CONNECTOR REPAIR
11.
Wire lead (7)
12.
Connector
half (5)
13.
14.
Wire lead (7)
15.
CONTINUED
Contact (2)
Wire lead (1),
contact (2), and
shell (3)
Retaining
washer (4)
Shell (3)
Connector halves
(5) and (6)
Semitrailer lights
Connector halves
(5) and (6)
Shell (8)
Wire lead (7)
Shell (8) and
sleeve (10)
Wire lead (7),
shell (8), and
sleeve (10)
a.
b.
a.
b.
c.
Cut off lead (1) using cutting pliers.
Be sure enough wire remains to make
connection after repair.
Get rid of contact (2).
Using wire stripper, strip insulation
at end equal to depth of new
contact (2).
Slide on new shell, and apply
compound to wire lead (1).
Slide end into new contact (2), and
using crimping tool, crimp.
Place on lead (1) at contact (2).
Slide down wire lead (1) until
washer (4) seats.
Apply compound to outside of female
connector, and push together until seated.
Apply power, turn on, and check operation.
Separate halves.
Slide up wire lead (7) until clear of
terminal (9).
Using diagonal cutting pliers, cut off
terminal (9).
a.
b.
a.
b.
Be sure to leave enough lead for
connection after repair.
Slide off wire lead (7).
Get rid of shell (8) and sleeve (10).
Using wire stripper, strip insulation
1/84-inch (3.18 mm) from end,
Slide on new shell (8) and sleeve
(10), and apply compound to wire
end lead (7).
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