TM 9-2330-335-14&P
0024-2
0024
MALE CONNECTOR REPAIR
00024
1.
Slide shell (Figure 1, Item 1) up wire lead (Figure 1, Item 2) until clear of contact (Figure 1, Item 3) and slotted
washer (Figure 1, Item 4).
2.
Remove slotted washer (Figure 1, Item 4).
3.
Slide shell (Figure 1, Item 1) off over contact (Figure 1, Item 3).
NOTE
If replacing shell only, skip steps 4, 5, and 7.
4.
Cut wire lead (Figure 1, Item 2) as close as possible to contact (Figure 1, Item 3).
5.
Strip insulation from wire lead (Figure 1, Item 2) equal to depth of new contact (Figure 1, Item 3).
6.
Slide new shell (Figure 1, Item 1) on wire lead (Figure 1, Item 2).
7.
Slide wire lead (Figure 1, Item 2) end in new contact (Figure 1, Item 3). Crimp contact to wire lead. Apply insulating
compound to wire lead.
8.
Place slotted washer (Figure 1, Item 4) on wire lead (Figure 1, Item 2) at contact (Figure 1, Item 3).
9.
Slide shell (Figure 1, Item 1) down wire lead (Figure 1, Item 2) until slotted washer (Figure 1, Item 4) seats.
Figure 1.
Male Connector.
024
10. Apply insulating compound to outside of female connector shell. Push connector halves together until seated.
11. Connect power. Test semitrailer lights for proper operation.
END OF TASK
447-0048