TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013
TM-9-2815-205-24

  TM-9-2815-205-24 - Page 628 of 856

INSTALLATION - Continued
4.
Affix new flywheel housing gasket (Figure 3, Item 5) and new gasket (Figure 3, Item 4) to end plate
(Figure 3, Item 3) using gasket adhesive. Install shim (Figure 3, Item 25) to end plate using grease to hold it
in position.
5.
Lubricate teeth on gear train with clean engine oil.
6.
Thread two studs (Figure 3, Item 20) into rear of cylinder block.
7.
Thread two 3/8-16 eye bolts (Figure 3, Item 9) into tapped holes located in pads at sides of flywheel housing
(Figure 3, Item 24). Attach sling (Figure 3, Item 6) to eye bolts.
8.
Install oil seal expander (Figure 3, Item 33) on end of crankshaft.
9.
Position flywheel housing (Figure 3, Item 24) over two studs (Figure 3, Item 20) and end of crankshaft. Push
housing over dowel pins (Figure 3, Item 26) and against end plate (Figure 3, Item 3).
NOTE
Install all flywheel housing fastening screws and bolts finger tight. Bolt and screw
sizes for each location are shown in Table 1 and Figure 4.
Ensure shim (Figure 3, Item 25) is in position before installing any flywheel bolts
or screws.
10.
Install six flat washers (Figure 3, Item 23), six new lockwashers (Figure 3, Item 22), and six screws
(Figure 3, Item 21) into bell area of flywheel housing (Figure 3, Item 24).
11.
Remove two studs (Figure 3, Item 20) and install two flat washers (Figure 3, Item 23), two new lockwashers
(Figure 3, Item 22), and two screws (Figure 3, Item 21).
12.
Remove oil seal expander (Figure 3, Item 33), sling (Figure 3, Item 6), and two eye bolts (Figure 3, Item 9).
13.
Trim ends of gasket (Figure 3, Item 5) level with cylinder block.
14.
Install two flat washers (Figure 3, Item 18), two small new self-locking bolts (Figure 3, Item 19), four flat
washers (Figure 3, Item 15), and four large new self-locking bolts (Figure 3, Item 13) into bell area of
flywheel housing (Figure 3, Item 24).
15.
Install two flat washers (Figure 3, Item 10), two new lockwashers (Figure 3, Item 11), and two screws
(Figure 3, Item 12) to upper right side of flywheel housing (Figure 3, Item 24).
16.
Install two flat washers (Figure 3, Item 7), two new lockwashers (Figure 3, Item 2), two screws
(Figure 3, Item 8), and two nuts (Figure 3, Item 1) to upper left side of flywheel housing (Figure 3, Item 24).
17.
Install eight new lockwashers (Figure 3, Item 16), eight flat washers (Figure 3, Item 17), and eight screws
(Figure 3, Item 14) in sides of flywheel housing (Figure 3, Item 24).
TM 9-2815-205-24
0088
0088-6


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