TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013

  TM-9-2815-205-24 - Page 638 of 856

ASSEMBLY
1.
Front cover assembly:
NOTE
Model 5063-5299 does not use sleeve bearing (Figure 5, Item 31).
a.
Coat bore of front cover (Figure 5, Item 10) with retaining adhesive and position new sleeve bearing
(Figure 5, Item 31) in cover with split line at bottom. Press bearing into cover until flush to
0.015 inch (0.381 mm) below outer face.
NOTE
If oil seal is not precoated, apply sealing compound to outside diameter of
metal casing.
b.
Position new oil seal (Figure 5, Item 30) in front cover (Figure 5, Item 10) with seal lip pointed toward
inner face of cover.
c.
Using oil seal installer (Figure 5, Item 35), press new oil seal (Figure 5, Item 30) into front cover
(Figure 5, Item 10) until flush with outside face.
d.
For all except model 5063-5299: if removed, install four plugs (Figure 5, Item 19), plug
(Figure 5, Item 32), plug (Figure 5, Item 20), and new cup plug (Figure 5, Item 21) into front
cover (Figure 5, Item 10).
e.
For model 5063-5299: if removed, install two plugs (Figure 5, Item 19) and plug (Figure 5, Item 32)
into front cover (Figure 5, Item 10).
NOTE
Model 5063-5299 does not use cover plate (Figure 5, Item 28) or fastening hardware.
f.
Install new gasket (Figure 5, Item 29), cover plate (Figure 5, Item 28), two new lockwashers
(Figure 5, Item 27), and two screws (Figure 5, Item 26) to bottom of front cover (Figure 5, Item 10).
Torque screws to 13–17 lb-ft (18–23 N·m).
NOTE
Install plug marked "R" on left side of front cover and plug marked "X" on right side of
front cover (as viewed from the front).
g.
Install two sleeves (Figure 5, Item 25), two springs (Figure 5, Item 22), two new copper flat washers
(Figure 5, Item 23), plug (Figure 5, Item 33), and plug (Figure 5, Item 24) in sides of front cover
(Figure 5, Item 10). Torque plugs to 30–40 lb-ft (41–54 N·m).
TM 9-2815-205-24
0089
0089-6


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