TM-9-2815-205-24
6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L
TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE
FEBRUARY 2013
TM-9-2815-205-24 - Page 675 of 856
SUSTAINMENT MAINTENANCE
PISTON AND CONNECTING ROD REPLACEMENT
(MODEL 5063-5299)
INITIAL SETUP:
Tools and Special Tools
Tool Kit, General Mechanic's
(WP 0104, Table 1, Item 113)
Wrench, Torque, Dial, 0–175 Lb-Ft
(WP 0104, Table 1, Item 120)
Clamp, Hold-Down, Cylinder Liner
(WP 0104, Table 1, Item 17)
Reamer, Cylinder Ridge
(WP 0104, Table 1, Item 78)
Cleaner, Piston Ring Groove
(WP 0104, Table 1, Item 18)
Die Set, Metal Stamping, Hand
(WP 0104, Table 1, Item 22)
Remover and Replace (Piston Ring)
(WP 0104, Table 1, Item 86)
Replacer, Piston Pin (Retainer)
(WP 0104, Table 1, Item 87)
Tester, Vacuum Gage
(Leak Detector, Piston Pin Retainer)
(WP 0104, Table 1, Item 108)
Compressor, Piston Ring
(WP 0104, Table 1, Item 19)
Gage Set, Piston-Liner Thickness
(WP 0104, Table 1, Item 45)
Micrometer Set (Caliper Set, O/Side)
(WP 0104, Table 1, Item 69)
Ball Attachment, Micrometer
(WP 0104, Table 1, Item 10)
Vise, Machinist, 4" Jaw
(WP 0104, Table 1, Item 117)
Caps, Vise Jaw
(WP 0104, Table 1, Item 16)
Materials/Parts
Antifreeze (WP 0103, Table 1, Item 3)
Materials/Parts (cont.)
Carbon Removing Compound
(WP 0103, Table 1, Item 6)
Cleaning Solvent (WP 0103, Table 1, Item 8)
Crocus Cloth (WP 0103, Table 1, Item 10)
Gage, Plastic, Green (WP 0103, Table 1, Item 15)
Gage, Plastic, Red (WP 0103, Table 1, Item 16)
Oil, Engine (WP 0103, Table 1, Item 27)
Oil, Fuel (WP 0103, Table 1, Item 30)
Packing, Preformed
Qty: (2) (WP 0105, Table 1, Item 64)
Retainer, Piston Pin
Qty: (2) (WP 0105, Table 1, Item 40)
Ring, Piston
Qty: (3) (WP 0105, Table 1, Item 45)
Ring, Piston (WP 0105, Table 1, Item 125)
Ring Set, Oil (model 5063-5299)
(WP 0105, Table 1, Item 104)
Shortening Compound
(WP 0103, Table 1, Item 58)
Stone, Sharpening X-Fine
(WP 0103, Table 1, Item 62)
Wood Block (WP 0103, Table 1, Item 71)
References
WP 0097
ASTM E1444
Equipment Condition
Oil pan removed (WP 0063)
Oil pump inlet tubes removed (model 5063-5299)
(WP 0064)
Cylinder head removed (WP 0073)
TM 9-2815-205-24
0094
0094-1
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