TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 449 of 596

TM 9-2815-205-34

3-65. FUEL INJECTOR ASSEMBLY REPAIR (Cont)

e. Assembly

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

Install injector body (21) in holding fixture

(3) with top up.

Install filter element (6) in inlet port of

body (located above injector rack) with

dimple end down and slotted end up. No

filter is used in outlet port.

Install two ring spacers (5) and two fuel

connectors (4) in injector body. Torque

connectors to 65-75 Ib-ft (88-102 N-m)

(blued components) or 54-70 Ib-ft (74-95

N-m) (mixed or steel gray components).

Support injector body assembly (21),

bottom end up, in holding fixture (3).

Install preformed packing (25) on

shoulder of injector body (21).

Slide injector control rack (24) into injector

body.

Look into injector body bore and move

control rack (24) until you see two drill

marks on rack. Hold rack in this position.

Place gear (23) in injector body so that

marked tooth on ear is engaged

between two marked teeth on control rack

(24) as shown.

Place gear retainer (22) on gear (23).

Align locating pin in bushing (20) with slot

in injector body (21) and slide into place.

Install spill deflector (19) over barrel of

bushing (20).

NOT E

Perform needle valve opening

pressure test [step f.(5)] at this

time before completing assem-

bly.

Place check valve (18) centrally on top of

bushing (20).

Place check valve cage (17), flat side up,

and check valve (18) on bushing (20) with

check valve in recess of check valve

cage.

3-322