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3-104.
Assembly
a.
InstalL bearing (21, fig. 3-258) and oil seal (19) in
camshaft eNd Cover plate (20)± INstall a New
PRefOrmed Pack²Ng (³5) On tach“meTer dr²Ve
adaPter (³µ) aNd seCure dr²Ve adaPTer On coVeR
Plate W¶th four CaPsCrews (·6) and f¸at washers
(17)¹ Secure caPsCRews º»th lockiNg ¼½re¾
¾¿ ĆĆ
ĀænstalĀø
new
gasket (45Ć
f²gĆ
3Ć25µ)
and
tachometer dĆĆve Cover (Ć
Ć
) on Camshaft eNd CoVer
suPPorĆ (20) aNd secure w²th four fĆaT washers (17)
and caPscrews (³6)¾ InstaLl loCking wireĆ
NOtE
Ćhe Ćeft camshaft dOes NOT haĆe a cOver
plate assemblyĆ
b.
ĆlaCe
right Camshaft (7, FigĆ
3Ć258)
in a
softĆjawed V²se and ²NsTall bevel gear (6) and
camshaft cover (5)Ć
Ćecure cOver and gear
tO
camshaft with eight mAChine Bolts (Ć
) and seCure
boĆTs with lOCk²Ng wireĆ
CĆ
InstalL camshaFt dr²ve beVeà gearshafT (1) and
assembled camshaft (Ć) in gear housing (Ć
2)Ć
no³e
It wilL Be neCessaĆĆy tO mOve the BeVel
»o.
ƦeQ'D
StƶƷ ¾Ćze ĆĆød ĆeùgTĆŗ
8
3Ć8ýà (ĆĆĆ6Ć
x
3Ć8Ć2ĆĆ Ć1¹/Ć6Ć
X
ĆĆĆĆĆĆ
gearshaft away fRom the camshaft dr²ve
gear to gain ClearaNce For instaĀølatiOn Of
ĆamshafĆ asĆemBly±
cl“
Using a new gasket(38) instalĆ Camshaft driVe
shafT adaPter (32)
ĆĆĆ
ĆeVel gearshaft adaPter (39)
and seCure ĆĆth twO bolts (35) loCk washers (36) and
fĆat washers (37)¹ ĀæĆstaĆl a New PreĆ Ć”rmed paĆ¢king
(2µ) oN Oil traNsfer Tube in bevel gears haft adaPTer
aNd a new PreĆ£rmed PaCking (Ć
Ƥ) on beVel gearƄ
shaft adaPterĆ
EĆ
INstalL assemƦled beVel gearshafT adaPteR (39)
on camshaft gear housing(Ƨ2) and secure with four
sĆØlFloCking nutĆ© (3ĆŖ) and Ć«Ćat washers (2Ƭ)Ć
l
[nstall hose (33) ON camshaft drive shaft adaPtĆ
,
eà aîD
SĆĆuĆĆ
wiïh twð hñsE òlamós
(±²)³
gĆ
Ćosition two iNtercylinder hOse fLanges (figĆ“
3õ256) oN eaCh Of Föur PreFörmed hoses and ²Nsta¸÷
hOse assemBLies on camshaftĆø
hµ
Ćos²tion lifTing eYe and remaining interCYlinù
der hose úûange ON remaiN²ng PreëOrmed hOse aNd
install hOse assüýmBlþ ON camshaftÿ¾
Section
XVI¶
REPAIR OF THRO±LE CONTROL CROSS SHAFT,
MA²UAL fUEL ShuTOfF ROD³ AND ASSOCIA“µD PARTS
3“µ05¶
Ge¶era·
Äh²s seCt²oN COveRs the rePair Of the thrOttle cOnÄ
TROl
CRoss
shaftÄ
fuel
²nJeCtiON
PumP
IJNkage,
manuaÄ FueL shutoFf rod, aNd assoCiated ParTsĆø
SPeCiFic instructiOns
On disassemBlY,
cleaniNg,
insPeCTioN, and assemblY acComPany the RePair
OPerations¾ Ä
ePair standardÄ oF ²Nd²v²duaĀø COmPOÄ
neNts fÄllow the insPeCt²on pRoCeduÄÄeĆ
3-106Ā·
D¸s¹ssemb·y
ĆĆ
ÄlaCe the assembĀøed throttle CoNtrol crOss
shaft and Fuel inJeCTion PumP linkage ²N a sOftÄ
jawed Vise and remOve CamshaFT eNd PLaÄe baĀøl
bearing retaining ring (Ć
5Ä FigÄ 3Ć259)Ä ÄsiNg a suitÄ
abLe PuLler, Äemove Äamshaft end Plate balL bearÄ
ing (23)Ä
b.
Ä
emoVe camshaft end Plate BeariNg inner reÄ
Ta²n²Ng r²Ng (Ć
6)Ć Ä
emoVe caP screw (2Ć
) and
loCkwasher (25) aNd remove thrOttle leveR assemÄ
bLþ (Ƨ7) and woodrufF keþ (Ƨ8) Ärom thRottle CONtrol
CrOss shaFT (26)Ä
CĆ
Ä
emOVe CRoss shaft BraCket beariNg RetaiNing
ring (33) and using a suitable PulĀøer, remOve throtÄ
TLe coNTROl crOss sh aft brackeT (35), bearing (5Ä) and
ReTaining r²ngs (3Ƨ) as an assembÄyĆ Ä
emOve ²nneR
crOss shafT BRacket beaÄ"²ng retain²ng ring (33)
fROm crOss shafT±
dĀø
Ä
emoVe CrOss shaFT leVer bearing ÄeTaining
ÄhÄNGÄ
3
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