TM-9-2990-205-34-P
TURBOSUPERCHARGER MODEL 5HDR
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
SEPTEMBER 2005
TM-9-2990-205-34-P - Page 63 of 128
TM 9--2990--205--34&P
0012 00--1
ASSEMBLY AND OPERATIONAL TESTING
0012 00
THIS WORK PACKAGE COVERS:
Assembly and Operational Testing
INITIAL SETUP:
Tools and Special Tools
General mechanic’s tool kit (item 1, WP 0017 00)
Installing sleeve (Fig 4, item 3, WP 0015 00)
Retaining ring pliers (Fig 4, item 2, WP 0015 00)
Box end wrench (special tool) (Fig 4, item 4,
WP 0015 00)
5/8 inch, 1/2 inch drive deep well socket (item 8,
WP 0017 00)
9/16 inch, 1/2 inch drive deep well socket (item 9,
WP 0017 00)
Feeler gages (item 10, WP 0017 00)
3/8 inch crowfoot attachment (item 11, WP 0017 00)
Materials/Parts
Oil drain tube gasket (Figs 2 and 3, item 54, WP
0015 00)
Equipment Condition
Turbo components on work bench; cleaned, inspected
and repaired
NOTE
Assemble the turbo according to the following procedures. Use special care to ensure the
cleanliness of each part. Coat each part with a light film of engine oil (OE/HDO) immediately
before installation.
All parts discarded during disassembly are replaced with new parts during assembly. Requi-
sition turbosupercharger parts kit, part number 5705073. Refer to WP 0015 00. All kit parts
listed in the Repair Parts and Special Tools List for your configuration of turbo (”clean air” or
standard) must be used during assembly.
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