TM-9-2815-200-35
ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE “V” TYPE, AIR - COOLED ,12 - CYLINDER , ASSEMBLY ;MODELS AVDS-1790-2M (2815-856-4996), AVDS-1790-2A AND AVDS-1790-2AM (2815-856-9005)
TECHNICAL MANUAL; DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS
TM-9-2815-200-35 - Page 8 of 779
Section III.
Section IV.
Section V.
Section VI.
Section VII.
Section VIII.
Section IX.
Section X.
CHAPTER 5.
Section
I.
Section II.
CHAPTER 6 .
Section
I.
Section II.
Section III.
Section IV.
Section V.
Section VI.
Section VII.
Section VIII.
Section IX.
Section X.
Section XI.
Section XII.
Section XIII.
Section XIV.
Section XV.
ii
Paragraphs
Replacement of main and auxiliary oil filter by pass valve,
oil pressure regulator valve and fuel/water separator
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5-4-6
Replacement of cooling fan clutch assembly and fan drive
housing outer flange bearing . . . . . . . . . . . . . . . . . . . . . . 4-7-4-8
Replacement of intake manifold tubes and intake
manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9-4-11
Replacement of engine oil pan . . . . . . . . . . . . . . . . . . . . . 4-12-4-13
Replacement of valve rocker arms, rocker arm shafts, and
valve clearance adjusting screws . . . . . . . . . . . . . . . . . 4-14-4-15
Overhaul of fuel injector nozzle and holder assembly . . . 4-16-4-18
Replacement of flywheel and crankshaft oil seal . . . . . . . 4-19-4-20
Service
operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21-4-23
DISASSEMBLY OF ENGINE
Preparation of engine for disassembly . . . . . . . . . . . . . . .
5-1-5-3
Installation of engine on overhaul stand for dis-
assembly into subassemblies . . . . . . . . . . . . . . . . . . . . . . .
5-4-5-15
OVERHAUL OF ENGINE COMPONENTS
General cleaning, inspection, repair, and assembly
procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1-6-7
Overhaul of crankcase assembly, transmission adapter, and
starter and generator drive components . . . . . . . . . . .
6-8-6-13
Overhaul of connecting rod, crankshaft, and associated
parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14-6-18
Overhaul of torsional vibration damper, flywheel,
accessory drive gear, and transmission drive gear-
shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6-19-6-21
Overhaul of pistons, rings, and piston pins . . . . . . . . . 6-22-6-27
Overhaul of cylinder assembly . . . . . . . . . . . . . . . . . . . . . . . 6-28-6-34
Overhaul of oil pump, oil pan, damper and oil filter housing
and associated parts.
... . . . . . . . . . . . . . . . . . . . . . . . .
.6-35-6-38
Overhaul of front fan drive housing and clutch assembly 6-39-6-40
Overhaul of rear fan drive housing and clutch assembly and
accessory drive housing . . . . . . . . . . . . . . . . . . . . . . . . . .6-41-6-42
Overhaul of camshaft and throttle control cross shaft and
fuel injection pump linkage . . . . . . . . . . . . . . . . . . . . . . 6-43-6-45
Overhaul of engine and transmission oil coolers and engine
cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46-6-48
Overhaul of engine shrouding and associated parts . . . .6-49-6-50
Overhaul of intake manifolds, exhaust manifolds and tubes,
cylinder head oil drain tubes, and oil filler and
indicator tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6-51-6-53
Overhaul of generator and starter supports, fuel check
valve, primary and secondary fuel filters, and fuel /water
separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6-54-6-58
Overhaul of fuel injection pump fuel tubes, fuel injector
nozzle fuel return tubes, injection pump and turbosuper-
charger oil hoses, and generator air intake and exhaust
tubes and associated parts . . . . . . . . . . . . . . . . . . . . . . .
.6-59-6-62
4-44
4-50
4-53
4-58
4-62
4-80
4-88
4-93
5-1
5-3
6-1
6-10
6-33
6-42
6-47
6-51
6-75
6-108
6-134
6-173
6-184
6-191
6-193
6-201
6-209
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