TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013

TM-9-2815-205-24 - Page 457 of 856

FIELD MAINTENANCE

CYLINDER HEAD ASSEMBLY REPLACEMENT

INITIAL SETUP:

Tools and Special Tools

Tool Kit, General Mechanic's

(WP 0104, Table 1, Item 113)

Wrench, Torque, Dial, 0–175 Lb-Ft

(WP 0104, Table 1, Item 120)

Fixture, Lifting, Cylinder Head

(WP 0104, Table 1, Item 29)

Stud, Cylinder Head Guide

(WP 0104, Table 1, Item 102)

Wrench, Torque, 100–500 Lb-Ft

(WP 0104, Table 1, Item 122)

Materials/Parts

Adhesive, Gasket (WP 0103, Table 1, Item 1)

Gasket, Compression

Qty: (6) (WP 0105, Table 1, Item 63)

Seal Qty: (4) (WP 0105, Table 1, Item 44)

Seal Qty: (8) (WP 0105, Table 1, Item 50)

Seal Qty: (8) (WP 0105, Table 1, Item 62)

Seal Strip Qty: (2) (WP 0105, Table 1, Item 51)

Washer, Lock (WP 0105, Table 1, Item 23)

Water Displacing Compound

(WP 0103, Table 1, Item 69)

Wood Block Qty: (2) (WP 0103, Table 1, Item 71)

Personnel Required

Mechanic

Helper (H)

Equipment Condition

Exhaust manifolds removed (WP 0039)

Equipment Condition (cont.)

Water outlet elbow and thermostat housing

removed (models 5063-5299 and 5063-5392)

(WP 0047)

Water outlet elbow and thermostat housing

removed (models 5063-5393 and 5063-539L)

(WP 0048)

Fuel lines removed (model 5063-5299)

(WP 0049)

Fuel lines removed (model 5063-5392)

(WP 0050)

Fuel lines removed

(models 5063-5393 and 5063-539L)

(WP 0051)

Engine rocker arm covers removed

(model 5063-5299) (WP 0052)

Engine rocker arm covers removed

(models 5063-5392, 5063-5393, and

5063-539L) (WP 0053)

Throttle control rods removed (WP 0061)

Fuel rod hoses removed (WP 0062)

Injector control tubes removed (WP 0072)

TM 9-2815-205-24

0073

0073-1