TM-9-2815-205-24
6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L
TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE
FEBRUARY 2013
TM-9-2815-205-24 - Page 697 of 856
SUSTAINMENT MAINTENANCE
PISTON AND CONNECTING ROD REPLACEMENT
(MODELS 5063-5392, 5063-5393, 5063-539L)
INITIAL SETUP:
Tools and Special Tools
Tool Kit, General Mechanic's
(WP 0104, Table 1, Item 113)
Wrench, Torque, Dial, 0–175 Lb-Ft
(WP 0104, Table 1, Item 120)
Remover and Replace, (Piston Ring)
(WP 0104, Table 1, Item 86)
Reamer, Cylinder Ridge
(WP 0104, Table 1, Item 78)
Cleaner, Piston Ring Groove
(WP 0104, Table 1, Item 18)
Die Set, Metal Stamping, Hand
(WP 0104, Table 1, Item 22)
Ball Attachment, Micrometer
(WP 0104, Table 1, Item 10)
Inserter, Piston (Pin Retainer)
(WP 0104, Table 1, Item 57)
Tester, Vacuum Gage
(Leak Detector, Piston Pin Retainer)
(WP 0104, Table 1, Item 108)
Compressor, Piston Ring
(WP 0104, Table 1, Item 19)
Clamp, Hold-Down, Cylinder Liner
(WP 0104, Table 1, Item 17)
Gage Set, Piston-Liner Thickness
(WP 0104, Table 1, Item 45)
Micrometer Set (Caliper Set, O/Side)
(WP 0104, Table 1, Item 69)
Vise, Machinist, 4” Jaw
(WP 0104, Table 1, Item 117)
Caps, Vise Jaw (WP 0104, Table 1, Item 16)
Materials/Parts
Antifreeze (WP 0103, Table 1, Item 3)
Bolt, Machine
Qty: (2) (WP 0105, Table 1, Item 131)
Carbon Removing Compound
(WP 0103, Table 1, Item 6)
Cleaning Solvent (WP 0103, Table 1, Item 8)
Materials/Parts (cont.)
Crocus Cloth (WP 0103, Table 1, Item 10)
Gage, Plastic, Green (WP 0103, Table 1, Item 15)
Gage, Plastic, Red (WP 0103, Table 1, Item 16)
Oil, Engine (WP 0103, Table 1, Item 27)
Oil, Fuel (WP 0103, Table 1, Item 30)
Packing, Preformed
Qty: (2) (WP 0105, Table 1, Item 64)
Retainer, Piston Pin
Qty: (2) (WP 0105, Table 1, Item 128)
Ring, Piston
Qty: (2) (WP 0105, Table 1, Item 134)
Ring, Piston (WP 0105, Table 1, Item 135)
Ring Set, Oil
Qty: (2) (WP 0105, Table 1, Item 138)
Seal, Ring (WP 0105, Table 1, Item 130)
Shortening Compound
(WP 0103, Table 1, Item 58)
Spacer Sleeve
Qty: (2) (WP 0105, Table 1, Item 129)
Stone, Sharpening X-Fine
(WP 0103, Table 1, Item 62)
Water Displacing Compound
(WP 0103, Table 1, Item 69)
Wood Block (WP 0103, Table 1, Item 71)
References
WP 0097
ASTM E1444
Equipment Condition
Oil pan removed (WP 0063)
Oil pump inlet tubes removed (WP 0065)
Cylinder head removed (WP 0073)
TM 9-2815-205-24
0095
0095-1
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