TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 175 of 596

TM 9-2815-205-34

3-12.1 GLOW PLUGS, CONTROLLER AND HARNESS REPLACEMENT (MODEL 5063-539L)

(Cont)

b. Installation

(1) Place mounting bracket (27) over front of

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

air inlet housing 35) and against upper

-

”

front cover (36). Position two spacers (34)

under mounting bracket and install two flat

washers (33), two lockwashers (32), and

two long screws (31) into top of bracket

and install two flat washers (30), two

lockwashers (29), and two short screws

(28) into front of bracket. Torque screws

(31) to 16-20 lb-ft (22-27 N•m) and screws

(28) to 46-50 lb-ft (62-68 N•m).

Secure glow plug controller (15) to

mounting bracket 27 with four flat

washers (25), two lockwashers (32), and

nuts (26) and two short screws (28).

Torque screws to 13-17 lb-ft (18-23 N•m).

If removed, install two clips (18) on each

side of glow plug harness (20).

Connect glow plug harness (20) to right

side of glow plug controller (15). Tighten

securely.

Install three glow plugs (22) in left cylinder

head. Torque plugs to 132-156 lb-in (15-18

N•m).

CAUTION

Glow plug harness leads are

identified with location as to

right or left bank. Correct

installation of

wires

is

necessary for prope r

diagnostics to aid in locating a

failed glow plug,

Install three ends (21) of glow plug

harness (20) to corresponding glow plug

(22) locations in left cylinder head.

Secure glow plug harness (20) to two

brackets (19) on left cylinder head with two

bolts (16) and two nuts (17). Torque bolts

to 30-35 lb-ft (41-47 N•m).

Repeat steps (4) through (7) above for

opposite side.

Connect glow plug power harness (1) to

left side of glow plug controller (15).

3-48.2

Change 1