3-12. AIR BOX HEATER HARDWARE REPLACEMENT (MODEL 5063-5393)
This task covers: a. Removal
b. Cleaning/Inspection
c. Test
d. Installation
INITIAL SETUP
MODELS
EXPENDABLE/DURABLE SUPPLIES
5063-5393
Cleaning solvent (App C, Item 9)
TOOLS AND SPECIAL TOOLS
EQUIPMENT CONDITION
Tool kit, general mechanics (App B, Item 107)
Para Description
Wrench, torque (App B, Item 116)
3-9 Upper bracket on front support removed
MATERIALS/PARTS
2
Lockwashers (App F, Item 96)
10
Lockwashers (App F, Item 99)
1
Washer, copper (App F, Item 187)
2
Lockwashers (App F, Item 100)
a. Removal
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Remove screw (1), Iockwasher (2), flat washer (3), and loop clamp (4), on check valve (5), from
upper front cover (6). Discard Iockwasher.
Disconnect hose (7) from check valve (5) and adapter (8) from elbow (9). If necessary, remove
adapter (8) from hose.
Remove bolt (10), copper washer (11), and ground wires of harness assembly (12) from air box
heater (13). Discard copper washer.
Disconnect lead on harness assembly (12) from solenoid valve (14).
Disconnect ignition wire (15) from bottom of ignition coil (16) and spark igniter (17).
Remove nut (18) and nut (19) from air pump (20) and disconnect two leads of harness
assembly (12).
Disconnect lead on harness assembly (12) from top of ignition coil (16).
Remove nut (21), Iockwasher (22), two flat washers (23), screw (24), and clip (25) from
mounting bracket (26). Discard Iockwasher.
Remove wire wrap (27) from ignition wire (15), harness assembly (12), and hose (28).
Remove ignition wire (15) and harness assembly (12) from engine.
3-40
TM 9-2815-205-34