TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 380 of 596

TM 9-2815-205-34

3-55. CYLINDER BLOCK MAINTENANCE (MODEL 5063-5396) (Cont)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

3-250

NOT E

Apply sealing compound to all plugs and fittings unless precoated.

Install two pins (23) in rear of cylinder block. Pins must protrude 11/16 inch.

Install expansion plug (22) in rear of cylinder block near right camshaft bore. Insert plug flush to

0.030 inch below surface.

Press four pins (20) into rear main

bearing cap (21). Pins must protrude

0.107 to 0.117 inch.

Install pipe plug (19) in right side of

cylinder block.

Install eight cup plugs (18), two in each

side and end of cylinder block. Insert

plugs flush to below surface of block.

Install ten pipe plugs (17); three in left

side. three in riaht side. two in toD of left

cylinder bank, ~ne in top of right ‘cylinder

bank, and one in top of cylinder block.

Install two pipe plugs (16) in holes at sides of cylinder block.

Install two cup plugs (14) and

two

cup plugs (15) in right side of cylinder block. Drive plugs

flush with surface.

Install two draincocks (13) in sides of cylinder block.

Install two expansion plugs (12) in bottom of airbox. Drive plugs 0.090 inch below surface.

Install gasket (11 ), plate 10, two Iockwashers (9), and two bolts (8) to bottom of cylinder block.

It]

Torque bolts to 13-17 lb- ( 8-23 Nom).

Install gasket (7), cover (6), and two self-locking bolts (5) to right side of cylinder block. Torque

bolts to 13-17 Ib-ft (1 8-23 N-m).

Install four gaskets (4), four aifbOX covers (3), eight Iockwashers (2), and eight bolts (1) on

sides of cylinder block. Torque bolts to 13-17 lb-ft ( 18-23 Nom).

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