TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 372 of 596
TM 9-2815-205-34
3-55. CYLINDER BLOCK MAINTENANCE (MODEL 5063-5398)
This task covers: a. Disassembly
b. Cleaning
c. Inspection
d. Assembly
e. Pressure test
lNITIAL SETUP
MODELS
5063-5398
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench, torque (App B, Item 116)
Gage, cylinder bore (App B, Item 35 )
Die set, metal stamping, hand (App B, Item 20)
Remover kit, camshaft bearing (App B, Item 85)
Straight edge (App B, Item 96)
EXPENDABLE/DURABLE SUPPLIES
Cleaning solvent (App C, Item 9)
International Compound No. 2 (App C, Item 21)
Sealing compound (App C, item 44)
Oil, engine (App C, Item 26)
Shortening compound (App C, Item 47)
Adhesive, gasket (App C, Item 1)
Corrosion preventative (App C, Item 11)
EQUIPMENT CONDITION
3
Gage, depth (App B, Item 36)
Para
Pressure testing kit, cylinder block (App D,
3-50
Item 7)
3-52
3-53
MATERIALS/PARTS
4
Gaskets (App F, Item 83)
Gasket (App F, Item 58)
10
Lockwashers App F, Item 98)
Gasket (App F, Item 54)
2
Plugs, expansion (App F, Item 129)
2
Plugs, cup App F, Item 125)
2
Plugs, cup App F, Item 124)
8
Plugs, cup (App F, Item 123)
1
Plug, expansion (App F, Item 131)
1
Bearing set (App F, Item 2)
Description
Cylinder kits removed
Cylinder liners removed
Crankshaft removed
1
a. Disassembly
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
3-242
Remove eight bolts (1), eight lockwashers (2), four airbox covers (3), and four gaskets (4) from
cylinder block. Discard gaskets and lockwashers.
Remove two self-locking bolts (5), cover (6), and gasket (7) from right side of cylinder block.
Discard gasket.
Remove two bolts (8), two lockwashers (9), plate (10), and gasket (11) from bottom of cylinder
block. Discard gasket and lockwashers.
Remove two expansion plugs (12) from floor of airbox. Discard plugs.
Remove two draincocks (13) from sides of cylinder block.
Remove two cup plugs (14) and two cup plugs (15) from right side of cylinder block. Discard
plugs.
Remove two pipe plugs (16) from holes at sides of cylinder block.
Remove ten pipe plugs (17); three from left side, three from right side, two from top of left
cylinder bank, one from top of right cylinder bank, and one from top of cylinder block.
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