TM 9-2815-205-34
3-61. AIR PUMP AND lGNITlON COIL ASSEMBLY REPAIR
This task covers: a. Disassembly
b. Cleaning/Inspection
d. Assembly
c. Test
INITIAL SETUP
MODELS
All
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107 )
Wrench, torque (App B, Item 116 )
Test lead (App D, Item 1 )
Multimeter, digital (App B, Item 74 )
Gage, tire pressure (App B, Item 47 )
MATEIALS/PARTS
1
Vane set (App F, Item 183)
EXPENDABLE/DURABLE SUPPLIES
Cleaning solvent (App C, Item 9)
EQUIPMENT CONDITION
Para Description
3-10 Air pump/ignition coil assembly removed
(models 5063-5299, 5063-5395,
5063-5398, and 5063-539F)
3-11 Air pump/ignition coil assembly removed
(model 5063-5392)
3-12 Air pump/ignition coil assembly removed
(model 5063-5393
3-13 Air heater assembly removed
a. Disassembly
(1)
(2)
(3)
(4)
(5)
Remove bolt (1), flat washer (2), clamp bracket (3), air pump (4), ignition coil (5), and two
cushions (6) from bracket (7).
Remove check valve (8), hose (9), and adapter (10) from elbow (11) in air pump (4).
If necessary, remove elbow (12) and elbow (11) from air pump (4).
Remove three screws (13) and cover (14) from air pump (4).
Remove three vanes (15) from rotor of air pump (4). Discard vanes.
b. Cleaning/Inspection
Dry cleaning solvent P-D-680 is toxic and flammable. Wear protective goggles
and gloves and use In a well-ventilated area. Avoid contact with skin, eyes, and
clothes. Do not breathe vapors. Do not use near open flame or excessive heat.
The flash point Is 100-138°F (38-50°C). If you become dizzy while using cleaning
solvent, get fresh air Immediately and seek medical aid. If contact with eyes is
made, wash with water and get medical aid immediately.
Compressed air used for cleaning purposes will not exceed 30 PSI. Use only
with effective chip guarding and personal protective equipment (goggles/shield,
gloves, etc.)
3-278