TM-9-2815-225-34-P

ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

JULY 2005

TM-9-2815-225-34-P - Page 416 of 736

TM 9-2815-225-34&P

0046 00

0046 00-4

REMOVING ENGINE FROM MAINTENANCE STAND (Contd)

NOTE

Perform steps 5 and 6 on Big Cam I only.

5.

Install new gasket (4) and water transfer flange (3) on cylinder block (1) with six screws (2).

Tighten screws (2).

6.

Install water transfer tube (6) and two new water transfer hoses (7) on water transfer flange (3)

with four clamps (5).

NOTE

Perform steps 7 through 9 on Big Cam III only.

7.

Install water head covers (9) and two new gaskets (8) on cylinder block (1) with twelve screws

(10). Tighten screws (10).

8.

Apply lubricating oil to six new O-rings (11) and position O-rings (11) on piston cooling nozzles

(12).

9.

Install six piston cooling nozzles (12) on cylinder block (1) with six screws (13). Tighten screws

(13) 140 lb-in (16 N

•

m).

10.

Install the following components on engine (1). Refer to TM 9-2320-273-20 or TM 9-2320-283-20.

a.

Power steering pump and reservoir

b.

Water pump and drivebelts

c.

Fan brace, bracket, and spacers

d.

Fan, fan clutch, and fan clutch drivebelts

e.

Engine wiring harness

f.

Ether quick-start cylinder, valve, safety switch, and thermostat

g.

Modulator bracket and accelerator return spring

h.

Air compressor governor and air lines

i.

Air compressor intake tube

j.

Air compressor discharge hose

k.

Water bypass tube

l.

Water pump-to-radiator connection

m. Water pump bypass hose