TM-9-2815-225-34-P
ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
JULY 2005
TM-9-2815-225-34-P - Page 472 of 736
TM 9-2815-225-34&P
0049 00
0049 00-10
BIG CAM I ENGINE INSTALLATION (Contd)
47.
Loosen two lower alternator screws (1) retaining alternator (19) in position.
48.
Install new alternator adjusting rod lockwasher (6), washer (5), alternator adjusting rod (9),
alternator adjusting rod block (12), three alternator adjusting rod nuts (10) and two washers (11)
as an assembly on engine (3) with alternator adjusting rod bolt (7).
49.
Install alternator (19) to alternator adjusting rod block (12) with washer (13), nut (2), and
alternator bolt (14). Do not tighten alternator bolt (14) at this time.
50.
Install two new belts (8) on alternator pulley (15) and crankshaft pulley (4).
51.
Using alternator adjusting rod nuts (10), adjust alternator (19) belt tension 110 lbs (50 kg).
52.
Tighten two lower alternator nuts (17) and alternator adjusting rod nuts (10).
53.
Install horn wire (TM 9-2320-283-20).
54.
Install radiator and support rods (TM 9-2320-283-20).
55.
Install grille shell (TM 9-2320-283-20).
56.
Install fan (TM 9-2320-283-20).
57.
Install upper radiator fan shroud (TM 9-2320-283-20).
58.
Install radiator support brackets (TM 9-2320-283-20).
59.
Install air cleaner (TM 9-2320-283-20).
60.
Install turbocharger exhaust tube (TM 9-2320-283-20).
61.
Install cooling system hoses (TM 9-2320-283-20).
62.
Install power steering pump hydraulic lines (TM 9-2320-283-20).
63.
Fill steering system to proper level (TM 9-2320-283-20).
64.
Install transmission oil cooler lines (TM 9-2320-283-20).
65.
Fill cooling system to proper level (TM 9-2320-283-20).
66.
Fill engine crankcase to proper level (TM 9-2320-283-20).
67.
Install hood (TM 9-2320-283-20).
68.
Install fenders (TM 9-2320-283-20).
69.
Install bumper and towing eyes (TM 9-2320-283-20).
70.
Install brush guard and spotter mirrors (TM 9-2320-283-20).
71.
Close air reservoir draincocks (TM 9-2320-283-20).
72.
Install negative battery cable (20) on battery (23), and connect two negative battery cable clamps
(21) on two negative battery cable posts (22).
CAUTION
Always perform break-in procedures for a new or repaired
engine to prevent premature bearing and ring failure.
73.
Perform engine testing (WP 0047 00).
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