TM-5-3805-254-14-P-2

TRUCK, DUMP, 20 TON, 6X4, ON-OFF HIGHWAY 71,000 GVW, IHC MODEL F-5070 (CCE)

TECHNICAL MANUAL; OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, GENERAL SUPPORT AND DEPT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)

JUNE 1980

TM-5-3805-254-14-P-2 - Page 768 of 894

TRUCK SERVICE MANUAL

TRANSMISSION

Para 6-22

HT 700D SERIES TRANSMISSIONS

Fig. 6-57.

Installing piston into rear cover

Fig. 6-58 Installing output shaft orifice plug

Figure 6-58.

Installing output shaft orifice plug.

(7) Remove the seal protector.

Install 30 springs

(Fig. 6-53).

Install the spring retainer, cupped side first,

onto the springs.

(8) Using compressor components 2 and 3 (Fig. 4-

2), compress the retainer and springs (Fig. 6-53).

Install

the snapring, and remove the compressor.

(9) If the orifice plug was removed f r o m the output

shaft, install a new plug, orificed side first (Fig. 6-58).

Use installer 34 (Fig. 4-3) to properly position the plug in

the shaft.

In each model, the plug must clear the

chamfer at the front of the plug bore in the output shaft.

(10) If the bushing was removed from the front of the

output shaft, install a new bushing (Fig. 6-59).

Locate the bushing in the shaft with installer 31

(Fig. 4-3).

The bushing is 0.

145 to 0.

165 inch (3.

68

to 4.19 mm) from the front of the shaft.

(11) Press

the

speedometer drive gear, spacer

sleeve, and bearing onto the rear output shaft (Fig. 6-

52).

Install the assembled shaft.

Fig. 6-58 Installing output shaft orifice plug

(12) On assemblies before S/N 5660, install the

bevelled snapring (bevel toward rear of transmission) as

shown inf igure 6-51 On later transmissions, the snapring

is not bevelled.

Be certain that the proper snapring is

used to match the groove in the housing.

Be sure the

snapring is expanded fully into the groove.

(13) Coat the outer circumference of the output shaft

oil seal with nonhardening sealer.

Install the oil seal,

spring-loaded lip first.

Use installer 26 and driver handle

28 (Fig. 4-3) to locate the rear of the seal 0.

60 to 0.70

inch (15.

2 to 17.8 mm) in front of the parking brake

mounting surface plane (fig.

.

761