TM-9-2815-200-35
ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE “V” TYPE, AIR - COOLED ,12 - CYLINDER , ASSEMBLY ;MODELS AVDS-1790-2M (2815-856-4996), AVDS-1790-2A AND AVDS-1790-2AM (2815-856-9005)
TECHNICAL MANUAL; DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS
TM-9-2815-200-35 - Page 23 of 779
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Title
Pressing oil seal into bearing cage.
Removing generator adapter oil seal.
Pressing generator drive gearshaft from ball bearings.
Pressing ball bearings on generator drive gearshaft.
Pressing oil seal into generator drive gearshaft adapter.
Removing generator idler gear retaining ring and ball bearing.
Pressing ball bearing into generator idler gear.
Removing or installing connecting rod assemblies.
Connecting rod and bearing identification marks.
Removing or installing crankshaft oil seal.
Removing or installing crankshaft oil retaining plugs.
Checking connecting rod bearing bore using dial bore indicator.
Break and polish sharp edges of connecting rod counterbore and rod contour.
Connecting rod bore center dimensions.
Checking connecting rod side clearance.
Torsional vibration damper warning plate.
Torsional vibration damper name plate.
Original production engine flywheel fuel injection pump timing mark
location.
Improved design engine flywheel fuel injection pump timing mark location.
Pressing bushing-type bearing from transmission drive gearshaft.
Pressing bushing-type bearing into transmission drive gearshaft.
Removing or installing piston compression rings using remover and replacer -
Removing or installing oil control piston ring expander spring.
Checking piston ring side clearance.
Cylinder showing position of valve lifter assembly - 5120-678-5285 and
removing and inserting valve stand - 4910-554-1317.
Compressing exhaust valve springs to remove or install upper valve spring
retainer and locks.
Removing or installing valve springs, upper retainers, and exhaust valve
rotor.
Cleaning carbon deposits from fuel injector nozzle seal using nozzle carbon
cutter - 4910-795-7958.
Cylinder identifying groove.
Cylinder barrel tester - 4910-937-4261.
Reflectoscope wave forms.
Ultrasonic search fixture installed on master checking cylinder.
Installing plug - 10935522 in cylinder bore.
Positioning ultrasonic search fixture in cylinder bore.
Ultrasonic search fixture installed in cylinder barrel mounting flange.
Removing intake valve guide using mechanical puller -5120-448-0400.
Positioning intake valve guide on valve guide replacer -5120-448-0402.
Installing intake valve guide using valve guide replacer -5120-448-0402.
Intake valve guide hand reamer - 5110-708-3698 or 5110-708-3699 and
reamer bushing - 4910-795-7950 positioned in cylinder head - sectional
view.
Reaming intake valve guide, using hand reamer - 5110-708-3698 or 5110-
708-3699 and reamer bushing - 4910-795-7950.
Valve and valve seat insert grinding diagram.
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