TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013

TM-9-2815-205-24 - Page 531 of 856

SUSTAINMENT MAINTENANCE

CYLINDER HEAD ASSEMBLY REPAIR

INITIAL SETUP:

Tools and Special Tools

Tool Kit, General Mechanic's

(WP 0104, Table 1, Item 113)

Wrench, Torque, Dial, 0–175 Lb-Ft

(WP 0104, Table 1, Item 120)

Wrench, Torque, 0–300 Lb-In

(WP 0104, Table 1, Item 121)

Remover, Valve Seat Insert

(WP 0104, Table 1, Item 84)

Inserter, Bearing and Bushing

(Installer, Injector Tube - New Style)

(WP 0104, Table 1, Item 56)

Tool Kit, Diesel Injector

(WP 0104, Table 1, Item 111)

Compressor, Valve Spring Head Off Eng

(WP 0104, Table 1, Item 20)

Remover, Valve Guide

(WP 0104, Table 1, Item 83)

Tester, Spring (WP 0104, Table 1, Item 107)

Installing Tool, Valve (Seat)

(WP 0104, Table 1, Item 67)

Pressure Testing Kit, Cylinder Head

(WP 0081, Figure 1)

Installer, Valve Guide

(WP 0104, Table 1, Item 64)

Adapter, Torque Wrench (Fuel Nut)

(WP 0104, Table 1, Item 4)

Micrometer Set (Caliper Set, O/Side)

(WP 0104, Table 1, Item 69)

Fixture, Cam Follower Holding

(WP 0104, Table 1, Item 28)

Gage, Profile (WP 0104, Table 1, Item 111)

Indicator, Dial (w/Magnetic Base)

(WP 0104, Table 1, Item 54)

Grinding Kit, Valve Seat

(WP 0104, Table 1, Item 48)

Adapter Kit, Valve Seat Grinder

(WP 0104, Table 1, Item 7)

Gage Set, Telescoping

(WP 0104, Table 1, Item 46)

Gage, Cylinder, Depth

(WP 0104, Table 1, Item 32)

Gage, Dial, Valve Seat

(WP 0104, Table 1, Item 33)

Vise, Machinist, 4" Jaw

(WP 0104, Table 1, Item 117)

Caps, Vise Jaw (WP 0104, Table 1, Item 16)

Materials/Parts

Cindol 3411 Quenching Oil, Metal

(WP 0103, Table 1, Item 43)

Cleaning Solvent (WP 0103, Table 1, Item 8)

Crocus Cloth (WP 0103, Table 1, Item 10)

Gasket (WP 0105, Table 1, Item 49)

Injector Tube Kits

Qty: (3) (WP 0105, Table 1, Item 136)

Oil, Cutting (WP 0103, Table 1, Item 26)

Oil, Engine (WP 0103, Table 1, Item 27)

Oil, Fuel (WP 0103, Table 1, Item 30)

Oil, Lubricating, Preservative

(WP 0103, Table 1, Item 34)

Plug, Expansion

Qty: (3) (WP 0105, Table 1, Item 86)

Plug, Expansion

Qty: (3) (WP 0105, Table 1, Item 94)

Prussian Blue Paste (WP 0103, Table 1, Item 42)

Sealing Compound (WP 0103, Table 1, Item 52)

Tube Assembly, Fuel

Qty: (6) (WP 0105, Table 1, Item 46)

Washer, Flat

Qty: (6) (WP 0105, Table 1, Item 133)

Washer, Lock

Qty: (6) (WP 0105, Table 1, Item 177)

Washer, Lock

Qty: (2) (WP 0105, Table 1, Item 23)

Wood Block Qty: (2) (WP 0103, Table 1, Item 71)

References

WP 0009

WP 0080

WP 0078

Equipment Condition

Engine lifter brackets removed (WP 0040)

Cylinder head assembly removed (WP 0073)

TM 9-2815-205-24

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