TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 130 of 596

TM 9-2815-205-34

b. Installation

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

Slide two clamps (4) and hose (5) on air inlet housing (6).

Install gasket (14) in counterbore of air inlet housing (6).

Install gasket (15) over studs (16) on exhaust tee (9).

Loosen couplings (10 and 17) on turbocharger (3) and four couplings (18) on exhaust tubes (19

and 20).

Install turbocharger (3) on studs (16) in exhaust tee (9). Rotate compressor housing (11),

exhaust tee (9), or turbine housing (21) as required to align components.

Install turbocharger (3), two lockwashers (13), and two screws (12) on air inlet housing (6).

Torque screws to 46-50 lb-ft (62-68 N•m).

Install four special washers (8) and four self-locking nuts (7) on studs (16). Torque nuts to

35-39 lb-ft (47-53 N•m).

Adjust two clamps (4) and hose (5) over air outlet connection of turbocharger (3). Tighten

clamps.

Torque nut on compressor housing coupling (10) to 110-130 lb-in (12-15 N•m). Torque nut on

turbine housing coupling (17) to 152-168 lb-in (17-19 N•m).

Tighten four exhaust tube couplings (18).

Install insulator set (2) on turbocharger (3) and fasten together using wire (1) and wire-twister

pliers as follows:

(a)

(b)

(c)

(d)

Loop wire around first capstan (22) and apply two twists using wire-twister pliers.

While holding insulator set in place by hand, place ends of wire on each side of adjacent

capstan (23) and apply at least two twists using wire-twister pliers.

Trim wire 3/4 inch (20 mm) from second capstan.

Repeat steps (a) thru (c) for remaining pairs of capstans.

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