TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 132 of 596
(4)
(5)
(6)
(7)
TM 9-2815-205-34
On models 5063-5393 and 5063-539L, remove four self-locking nuts (11), four special washers
(12), turbocharger (3), and gasket (13) from exhaust tee (14). Discard nuts and gasket.
On all except models 5063-5393 and 5063-539L, loosen coupling (15) and lift turbocharger (3)
from exhaust tee (16).
Remove two clamps (7) and hose (8) from elbow (10).
Remove two clamps (4) and hose (5) from air inlet housing (6).
b. Installation
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Slide two clamps (7) and hose (8) onto elbow (10).
Slide two clamps (4) and hose (5) onto air inlet housing (6).
On models 5063-5393 and 5063-539L, place gasket (13) and turbocharger (3) over four studs
(17) in exhaust tee (14). Install four special washers (12) and four self-locking nuts (11) on
studs. Torque nuts to 35-39 lb-ft (47-53 N•m).
NOTE
On model 5063-5398 using turbocharger 405681-1, spring pin (18) in flange of exhaust
tee (16) must engage in hole in turbocharger exhaust inlet flange.
On all except models 5063-5393 and 5063-539L, install turbocharger (3) in coupling (15) on
exhaust tee (16). Do not tighten coupling,
Loosen coupling (19) on compressor housing of turbocharger (3).
Adjust two clamps (4) and hose (5) between turbocharger (3) and air inlet housing (6). Tighten
clamps.
Torque nut on compressor housing coupling (19) to 110-130 lb-in (12-15 N•m).
On all except models 5063-5393 and 5063-539L, tighten coupling (15).
Adjust two clamps (7) and hose (8) between oil drain tube (9) and elbow (10), Tighten clamps.
On models 5063-5393 and 5063-539F, install insulation blanket (2) on turbocharger (3) Fasten
blanket together using wire (1) and wire-twister pliers as follows:
(a) Loop wire around first capstan (20)
and apply two twists using wire-twister
pliers.
(b) While holding insulation blanket in
place by hand, place ends of wire on
each side of adjacent capstan (21)
and apply at least two more twists
using wire-twister pliers.
(c) Trim wire 3/4 inch (20 mm) from second capstan.
(d) Repeat for remaining pairs of capstans on blanket.
END OF TASK
Change 1
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