TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 129 of 596

TM 9-2815-205-34

3-2. TURBOCHARGER REMOVAL/INSTALLATION (MODEL 5083-5392)

This task covers: a. Removal

b. installation

INITIAL SETUP

MODELS

MATERIALS/PARTS

5063-5392

Lockwashers (App F, Item 100)

Nuts, self-locking (App F, Item 108)

TOOLS AND SPECIAL TOOLS

Gasket (App F, Item 81)

Tool kit, general mechanics (App B, Item 107 )

Gasket (App F, Item 35)

Wrench, torque (App B, Item 116

Pliers, wire twister (App B, Item 76)

EXPENDABLE/DURABLE SUPPLIES

Wrench, torque (App B, Item 118)

Wire (App C, Item 57)

Tape, masking (App C, Item 52)

a. Removal

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Cut wires (1) on insulator set (2). Remove insulator set from turbocharger (3). Discard wires.

Loosen two clamps (4) and hose (5) at turbocharger air outlet. Slide clamps and hose onto air

inlet housing (6).

Remove four self-locking nuts (7), four special washers (8), and turbocharger (3) from exhaust

tee (9). Discard self-locking nuts.

Loosen compressor housing coupling

(10) and rotate outlet of compressor

housing (11) away from air inlet housing,

CAUTION

Tape all openings of turbo-

charger after removal from en-

gine to keep foreign particles

from entering and damaging

turbocharger blades.

Remove two screws (12), two

lockwashers (13), and turbocharger (3)

from air inlet housing (6). Discard

lockwashers.

Remove gasket (14) from air inlet housing

(6) and gasket (15) from exhaust tee (9).

Discard gaskets.

Remove two clamps (4 and hose (5)

from air inlet housing (6).

3-4