TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 422 of 596
TM 9-2815-205-34
3-64. CYLINDER HEAD ASSEMBLY REPAIR
This task covers: a. Disassemble
b. Cleaning
c. Pressure check
d. Inspection/Repair e. Assembly
INITIAL SETUP
MODELS
TOOLS AND SPECIAL TOOLS (Cont)
All
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench, torque (App B, Item 116)
Wrench, torque (App B, Item 118)
Tool kit, valve seat (App B, Item 108)
Installer, injector tube, adjustable (App B, Item
64 )
Injector tube reconditioning set (App B, Item 55)
Installer, injector tube, fixed
Reamer, bevel
Reamer, finishing
Installer, flaring, die
Installer, pilot
Refinisher, tube, tip
Compressor, valve spring (App B, Item 17)
Remover, valve guide (App B,
Tester, spring (App B, Item 103)
Installer, valve seat (App B, Item 70)
Pressure testing kit, cylinder head (App D,
Item 6)
Gage, injector depth (App B, Item 36)
Installer, valve guide (App B, Item 69)
Wrench, fuel nut (App B, Item 113)
Micrometer set (App B, Item 73)
Micrometer, 0-1 inch
Micrometer, 1-2 inch
Fixture, cam follower holding (App B, Item 26)
Gage, injector protrusion (App B, Item 40)
Indicator, dial, magnetic base (App B, Item 54)
Grinding kit, valve seat (App B, Item 49)
Grinder, valve seat
Adapter kit, valve seat grinder (App B, Item 1)
Gage set, telescoping (App B, Item 33)
Gage, depth (App B, Item 36)
Gage, dial, valve seat (App B, item 37)
Vise, machinist (App B, Item 111)
Caps, vise jaw (App B, Item 13)
MATERIALS/PARTS
6
Tube assemblies, fuel (App F, Item 182)
3
Injector tube kits (App F, Item 90)
6
Washers, copper (App F, Item 188)
3
Plugs, expansion (App F, Item 133)
3
Plugs, expansion (App F, Item 130)
1
Gasket (App F, Item 40)
2
Lockwashers (App F, Item 99)
6
Lockwashers (App F, Item 97)
EXPENDABLE/DURABLE SUPPLIES
Oil, fuel (App C, Item 27)
Cleaning solvent (App C, Item 9)
Crocus cloth (App C, Item 10)
Oil, cindol 1705 (App C, Item 7)
Oil, engine oil (App C, Item 26)
Oil, lubricating, preservative E.P. type (App C,
Oil, cutting oil (App C, Item 25)
Sealing compound (App C, Item 44)
Prussian blue paste (App C, Item 32)
Wood block (App C, Item 58)
EQUIPMENT CONDITION
Para Description
3-8 Engine lifter brackets removed
3-43 Cylinder head assembly removed
a. Disassembly
(1)
NOT E
Cover each injector fuel port to keep out dirt immediately after removing fuel tube
assemblies (1).
Remove six fuel tube assemblies (1) from fuel injectors (2) and fuel nipples (3). Discard tube
assemblies.
3-292
Item 90)
Item 28)
Back to Top
