TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 143 of 596
TM 9-2815-205-34
3-7. EXHAUST MANIFOLDS REPLACEMENT
This task covers: a. Removal
b. Cleaning/Inspection
c. Installation
INITIAL SETUP
MODELS
All
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench, torque (App B, Hem 116)
Pliers, wire twister (App 6, Item 76)
MATERIALS/PARTS
2
Gaskets (App F, Item 39)
8
Locknuts (App F, Item 106)
EXPENDABLE/DURABLE SUPPLIES
Wire (App C, Item 57)
EQUIPMENT CONDITION
Para Description
3-4 Exhaust tube couplings removed
(model 5063-5392)
3-5 Exhaust tube couplings removed
(models 5063-5393 and 5063-539L)
3-6 Exhaust tube couplings removed (models
5063-5395, 5063-5395, and 5063-5395)
3-12.1 Glow plug harness brackets removed
(model 5063-539L)
a. Removal
NOTE
●
Models 5063-5392, 5063-5393, 5063-539F, and
insulation covers on exhaust manifolds.
5063-539L have insulator sets or
●
Right and left exhaust manifolds and insulation covers are identical. Use same
procedure to remove both sides.
(1) Cut and remove wires (1) connecting capstans on exhaust manifold insulation cover (2).
Discard wires.
(2) Remove exhaust manifold insulation cover (2) from exhaust manifold (3).
NOTE
●
Only models 5063-5395, 5063-5398, and 5063-539F have a bracket (4) located
between the second and third exhaust ports of the left bank.
(3)
(3.1)
(4)
●
Model 5063-539L has two brackets (4) located between the first and fourth exhaust
ports of the right and left banks.
Remove four locknuts (5), bracket (4), four spring washers (6), exhaust manifold (3), and
(7) from cylinder head. Discard locknuts and gasket,
For model 5063-539L, remove four locknuts (5), two brackets (4), four spring washers (6),
exhaust manifold (3), and gasket (7) from cylinder head. Discard locknuts and gasket.
Repeat steps (1) thru (3.1) for opposite manifold.
gasket
3-18
Change 1
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