TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 149 of 596

TM 9-2815-205-34

3-10. AIR BOX HEATER HARDWARE REPLACEMENT (MODELS 5063-5299,5063-5395,

5063-5398, AND 5063-539F)

This task covers: a. Removal

b. Cleaning/Inspection

c. Test

d. Installation

INITIAL SETUP

MODELS

5063-5299 5063-5395 5063-5398 5063-539F

TOOLS AND SPECIAL TOOLS

Tool kit, general mechanics (App B, Item 107 )

Wrench, torque (App B, Item 116)

MATERIALS/PARTS

Lockwashers (App F, Item 96)

Lockwashers (App F, item 99)

Washer, copper (App F, Item 187)

Lockwashers (App F, Item 100)

EXPENDABLE/DURABLE SUPPLIES

Cleaning solvent (App C, item 9)

a. Removal

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Remove screw (1), lockwasher (2), and

flat washer (3) securing hose clip (4) to

lower front cover. Discard lockwasher.

Disconnect fuel inlet hose (5) from elbow

(6) at fuel solenoid valve (7) and from fuel

spill tube (8). Remove hose assembly

from engine.

If necessary, remove clip (4), clip (9), and

wire wrap (10) from hose assembly (5).

For model 5063-5299, remove pipe tee

(11) from hose assembly. For models

5063-5395, 5063-5398, and 5063-539F,

remove nut (12), tube (13), and tee (14)

from hose assembly.

Disconnect hose assembly (15) from

check valve (16) and then from elbow

(17) at air box heater body (34). If

necessary, remove adapter (18) from

hose.

Disconnect connector (19) from solenoid

valve (7) and connector (20) from ignition

coil (21).

Remove nut (22), nut (23), lockwasher

24, and lockwasher (25) from terminal

(26) and terminal (27). Disconnect wiring

harness lead (28) and lead (29) from air

pump (30).

Remove bolt (31) and copper washer (32)

connecting ground wires (33) to air box

heater body (34) in upper front cover.

Discard copper washer.

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