TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 261 of 596
TM 9-2815-205-34
3-43. CYLINDER
This task covers:
INITIAL SETUP
MODELS
HEAD ASSEMBLY REMOVAL/INSTALLATION
a. Removal
b. Installation
All
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107)
Wrench, torque (App B, Item 116)
Fixture, cylinder head lifting (App B, Item 27 )
Studs, cylinder head guide (App B, Item 97 )
MATERIALS/PARTS
Gaskets, compression (App F, Item 89)
Seal strips (App F, item 161)
Seals (App F, Item 154)
Seals (App F, Item 155) *
Seals (App F, Item 156) *
Seals (App F, Item 158)
Seals (App F, Item 157)
Sleeves (App F, Item 178)
Sleeves (App F, Item 179)
Lockwasher (App F, Item 99)
All except model 5063-5398
Model 5063-5398
EXPENDABLE/DURABLE SUPPLIES
International Compound No. 2 (App C, Item 21)
Wood blocks (App C, Item 58)
Adhesive, gasket (App C, Item 1
EQUIPMENT CONDITION
Para Description
3-7
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-31
3-32
3-42
Exhaust manifolds removed
Water outlet elbow and thermostat housing
removed (all except models 5063-5393 and
5063-539L)
Water outlet elbow and thermostat housing
removed (models 5063-5393 and
5063-539L)
Fuel lines removed (model 5063-5299)
Fuel lines removed (model 5063-5392)
Fuel lines removed (models 5063-5393
and 5063-539L)
Fuel lines removed (models 5063-5395,
5063-5398, and 5063-539F)
Engine rocker arm covers removed
(models 5063-5299 and 5063-5398)
Engine rocker arm covers removed
(models 5063-5392, 5063-5393,
5063-539F, and 5063-539L)
Engine rocker arm covers removed
(model 5063-5395)
Throttle control rods removed
Fuel rod hoses removed
Injector control tubes removed
a. Removal
(1)
(2)
(3)
Install cylinder head lifting fixture (1), two
7/16 nuts (2), and two 7/16 flat washers
(3) on exhaust manifold studs (4) located
at outboard side of cylinder head.
Attach a suitable lifting device to lifting
fixture (1) and apply a light tension.
Remove two cylinder head bolts (5) from
inboard corners of cylinder head and
install two guide studs (6). Remove
remaining six cylinder head bolts.
3-132
Change 1
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