TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992

TM-9-2815-205-34 - Page 341 of 596

TM 9-2815-205-34

h.

(f)

(g)

(h)

D

O

not force piston into liner. Expanders apply considerably force on oil rings;

therefore, exercise care during Ioading operation to prevent ring breakage.

Push piston and connecting rod assembly (8) down into liner (2) until piston is free of ring

compressor (30).

Remove connecting rod cap (6) and then remove ring compressor (30) from piston and

connecting rod assembly (8). Push piston down until compression rings pass cylinder liner

ports.

Repeat steps (a) thru (g) for remaining pistons and liners.

Instsllatlon - Cylinder Kit Assembly

(1)

(2)

(3)

(4)

CAUTION

Cylinder block bore grooves must be clean. Debris in grooves will cause coolant

leakage into engine 011 and engine damage can result.

NOT E

If any pistons and liners are already in engine, use hold-down clamps (1) to retain liners

(2) in place when crankshaft is rotated.

Install two preformed packings (31) in cylinder block bore grooves.

Apply shortening compound or antifreeze

to inner surface of preformed packings

(31).

Rotate crankshaft (3) until connecting rod

journal of cylinder is at bottom of its

travel. Wipe journal clean and lubricate

3-211