TM 9-2815-205-34
3-52. CYLINDER LINER MAINTENANCE (Cont)
f. Fitting Cylinder Liner In Block Bore
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Wipe inside and outside of liner clean,
Clean block bore and counterbore
thoroughly.
Slide cylinder liner (1) into cylinder block
bore until liner flange rests on bottom of
counterbore in block. Do not drop or slam
liner flange against bottom of counterbore
in block.
Tap liner lightly with soft head hammer to
ensure liner flange seats on bottom of
counterbore.
Install hold-down clamp (7).
NOTE
Maximum liner height differ-
ence of 0.002 inch between any
two adjacent liners is allowed as
measured lengthwise along
center line between adjacent
cylinders.
Measure distance from top of liner flange to top of block with depth gage (8). Liner flange must
be 0.0465 to 0.050 inch below top of block.
If above liner depth limits are not met, use a new liner or install liner in another bore.
Matchmark liner and cylinder block on outboard side so liner is reinstalled in same position and
same cylinder bore as measured.
Remove hold-down clamp (7) and cylinder liner (1).
g. Installation
NOTE
Cylinder liner is installed as a complete assembly including piston, connecting rod, and
cylinder liner. See Para 3-50 or 3-51 for installation instructions.
END OF TASK
FOLLOW-ON MAINTENANCE
Para Description
3-51 Install
3-43 Install
3-50 Install’
3-34 Install
3-35 Install
3-33 Install
piston and rod assembly (models 5063-5299, 5063-5395, and 5063-5398),
piston and rod assembly (models 5063-5392, 5063-5393, 5063-539F, and 5063-539L).
cylinder head.
oil pump inlet tubes (model 5063-5299),
oil pump inlet tubes (all except model 5063-5299).
oil pan.
3-218
Change 1