TM-9-2815-205-34

ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

AUGUST 1992
TM-9-2815-205-34

  TM-9-2815-205-34 - Page 466 of 596

TM 9-2815-205-34
3-67. TURBOCHARGER REPAIR (ALL EXCEPT MODEL 5063-5299)
This task covers: a. Disassembly
b. Cleaning
c. Inspection
d. Assembly
INITIAL SETUP
MODELS
All except 5063-5299
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107 )
Wrench, torque (App B, Item 116 )
Adapter, dial indicator (App B, item 3 )
Fixture, turbocharger holding (App B, Item 30 )
Indicator, dial, magnetic base (App B, Item 54 )
Fixture, turbocharger holding (App D, Item 4 ) *
MATERIALS/PARTS
Locking plates (App F, Item 93) *
Gasket (App F, Item 63)
Lockwashers (App F, Item 98)
Gasket (App F, Item 62) *
Locking plates (App F, Item 92) **
Nut, self-locking (App F, Item 110) **
Nut, self-locking (App F, Item 112) ***
Nut, self-locking (App F, Item 104) *
Ring, seal (App F, Item 148)
Gasket (App F, Item 74)
Lockwashers (App F, Item 99)
Seal rings, metal (App F, Item 162)
Screws (App F, Item 151)
Bearing, washer, thrust (App F, Item 7)
Bearings (App F, Item 3)
Washers, flat (App F, Item 190)
Rings, retaining (App F, Item 145)
MATERIALS/PARTS (Cont)
1
Ring, retaining (App F, Item 144)
1
Bearing, washer, thrust (App F, Item 8)
1
Bearing kit (App F, Item 1) *
4
Locking plates (App F, Item 91) *
2
Seal rings, metal (App F, Item 160) *
1
Bearing, washer, thrust (App F, Item 5) *
1
Ring, seal (App F, Item 147) *
* (For 405681-1 turbocharger)
** (Models 5063-5392,5063-5393, and
5063-539L)
*** (Models 5063-5395, 5063-5398, and
5063-539F)
EXPENDABLE/DURABLE SUPPLIES
Oil, engine (App C, Item 26)
Cleaning solvent (App C, Item 9)
Crocus cloth (App C, Item 10)
Silicon carbide cloth (App C, Item 48)
Antiseize compound (App C, Item 4)
Silicone lubricant (App C, Item 49)
EQUIPMENT CONDITION
Para Description
3-2 Turbocharger removed (model 5063-5392)
3-3 Turbocharger removed (models
5063-5393, 5063-5395, 5063-5398,
5063-539F, and 5063-539L)
a. Disassembly
(1)
(2)
Match mark compressor housing (1),
center housing (2), and turbine housing (3)
for reassembly.
CAUTION
Exercise care when removing
compressor housing and tur-
bine housing to prevent dam-
a e to compressor and turbine
h
w eels.
Remove V-band coupling (4) and
compressor housing (1) from center
housing (2).
(3-337 blank)/3-338
Change 1


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