TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 474 of 596
TM 9-2815-205-34
3-67. TURBOCHARGER REPAIR (ALL EXCEPT MODEL 5063-5299) (Cont)
(20) Check shaft radial movement as follows:
(21)
(22)
(23)
(24)
(25)
(26)
(a)
(b)
(c)
Bolt dial indicator adapter (42) to oil
drain tube mounting pad.
Mount magnetic base dial indicator
(41) on dial indicator adapter (42).
Place dial indicator tip against
indicator adapter rod (43).
NOT E
Ensure adapter rod (43) does
not contact sides of center
housing or readings are invalid.
(d) Grasp ends of rotating assembly and apply equal pressure at each end, moving rotating
shaft toward and away from dial indicator. Crosswise movement must be between 0.003
and 0.007 inch.
Install turbine housing (3) on center housing (2) and align match marks.
On all except model 5063-5398 using 405681-1 turbocharger, install turbine V-band coupling
(15) and locknut (14). Use following procedure to tighten clamp:
(a)
(b)
Install V-band coupling (15) on turbine housing (3) and center housing (2) so that T-bolt end
does not interfere with turbine housing.
Lubricate threads on T-bolt with anti-seize compound.
CAUTION
Do not tighten V-band coupling (15) if turbine housing is misaligned. Forcing turbine
housing into alignment by tightening coupling can damage components.
(c) Torque locknut (14) to 152-168 lb-in (17-19 N
.
m).
(d) Slowly loosen locknut (14) on V-band coupIing (15) to approximately 50 lb-in (6 N
.
m), then
retorque locknut to 152-8 lb-in (17-19 N
.
m) .
On model 5063-5398 using 405681-1 turbocharger, install four clamps (18), four locking plates
(16), and eight bolts (17). Torque bolts to 100 to 130 lb-in (11-15 N
.
m). Bend locking plate tabs
over side of bolt heads.
Align match marks on compressor housing (1) and center housing (2). Install compressor
housing and V-band coupIing (4) on center housing. Lubricate threads on T-bolt with engine oil
and torque locknut to 110 -130 lb-in (12-15 N
.
m).
On model 5063-5398 using 405681-1 turbocharger, install gasket (13), plate (12), two
Iockwashers (11), and two bolts (10) to top of center housing (2). Torque bolts to 13-17 Ib-ft
(18-23 N
.
m).
Install connector (9) to top of center housing (2).
3-346
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