TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 233 of 596
TM 9-2815-205-34
3-33. OIL PAN REPLACEMENT
This task covers: a. Removal
b. Cleaning/Inspection
c. Installation
INITIAL SETUP
MODELS
MATERIALS/PARTS
All
1
Gasket (App F, Item 43)
TOOLS AND SPECIAL TOOLS
EXPENDABLE/DURABLE SUPPLIES
Tool kit, general mechanics (App B, Item 107)
Cleaning solvent (App C, Item 9)
Wrench, torque (App B, Item 116)
Adhesive (App C, Item 1)
a. Removal
(1) Remove twenty-two screw and washer assemblies (1) from oil pan (2).
(2) Remove oil pan (2) and gasket (3). Discard gasket.
(3) If necessary, remove following fittings from oil pan:
(a) For models 5063-5299,5063-5395, 5063-5398, and 5063-539F: adapter (4), two plugs (5),
plug (6), and plug (7).
(b) For model 5063-5392: adapter (8), two plugs (9), plug (10), and elbow (11).
(c) For models 5063-5393 and 5063-539L: plug (12) and elbow (13).
b. Cleaning/Inspection
Dry cleaning solvent P-D-680 is toxic and flammable. Wear protective goggles
and gloves and use in a well-ventilated area. Avoid contact with skin, eyes, and
clothes. Do not breathe vapors. Do not use near open flame or excessive heat.
The flash point is 100-138 Degrees F (38-50 Degrees C). If you become dizzy while
using cleaning solvent, get fresh air immediately and seek medical aid. If contact
with eyes is made, wash with water and get medical aid immediately.
Compressed air used for cleaning purposes will not exceed 30 PSI. Use only with
effective chip guarding and personal protective equipment (goggles/shield,
gloves, etc.)
(1)
Clean oil pan with cleaning solvent and dry with compressed air.
(2)
Inspect oil pan for holes, dents, cracks, and other damage which may require replacement.
Check for misaligned flanges or raised surfaces surrounding bolt holes.
c. Installation
(1) If removed, install following fittings in oil pan:
(a) For models 5063-5299,5063-5395, 5063-5398, and 5063-539F: adapter (4), two plugs (5).
plug (6), and plug (7).
3-104
Change 1
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