TM-9-2815-205-34
ENGINE WITH CONTAINER; MODELS 5063-5299, 5063-5392, 5063-5393, 5063-5395, 5063-5398, 5063-539F, 5063-539L
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
AUGUST 1992
TM-9-2815-205-34 - Page 360 of 596
TM 9-2815-205-34
3-54. CYLINDER
This task covers:
BLOCK MAINTENANCE (ALL EXCEPT MODEL 5063-5398)
a. Disassembly
b. Cleaning
c. Inspection
d. Assembly
e. Pressure test
INITIAL SETUP
MODELS
EXPENDABLE/DURABLE SUPPLIES
All except 5063-5398
TOOLS AND SPECIAL TOOLS
Tool kit, general mechanics (App B, Item 107 )
Wrench, torque (App B, Item 116 )
Gage, cylinder bore (App B, Item 35 )
Die set, metal stamping, hand (App B, Item 20 )
Remover kit, camshaft bearing (App B, Item 85 )
Straight edge (App B, Item 96 )
Gage, depth (App B, Item 36 )
Pressure testing kit, cylinder block (App D,
Item 7 )
MATERIALS/PARTS
Cleaning solvent (App C, Item 9)
International Compound No. 2 (App C, Item 21)
Sealing compound (App C, Item 44)
Oil, engine (App C, Item 26)
Shortening compound (App C, Item 47)
Antifreeze (App C, Item 3)
Adhesive, gasket (App C, Hem 1)
Corrosion preventative (App C, Item 11)
EQUIPMENT CONDITION
Para Description
3-50
3-51
1
4
3
2
2
1
4
1
Gaskets (App F, Item 36)
Gasket (App F, Item 41 )
Lockwashers (App F, Item 98)
Plug (App F, Item 120)
Cup plugs (App F, Item 123)
Plug, expansion (App F, Item 131)
Gaskets, copper (App F, Item 26)
Bearing set (App F, Item 2)
3-52
3-53
Cylinder kits removed (models 5063-5299
and 5063-5395)
Cylinder kits removed (models 5063-5392,
5063-5393, 5063-539F, and 5063-539L)
Cylinder liners removed
Crankshaft removed
a. Disassembly
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Remove four screws (1), four flat washers (2), four copper gaskets (3), four airbox covers (4),
four gaskets (5), and four clamps (6) from cylinder block (7). Discard gaskets.
On model 5063-5393, remove transducer assembly (8) from right front airbox cover (4).
Remove two bolts (9), two lockwashers (10), cover plate (11), draincock (12), and gasket (13)
from right side of cylinder block. Discard gasket and lockwashers.
If necessary, remove four dowel pins (14) from ends of cylinder block.
Remove cup plug (15), pipe plug (16), and two pipe plugs (17) from right side of cylinder block.
Discard cup plug.
Remove two draincocks (18) from sides of cylinder block.
Remove four pipe plugs (19); one from left side of block, two from right side of block, and one
from top of left cylinder bank.
If necessary, remove four pins (20) from rear main bearing cap (21).
Remove two cup plugs (22) from main oil gallery at ends of cylinder block. Discard cup plugs.
Remove cup plug (23) from rear of cylinder block at upper right side. Discard plug.
3-230
Change 1
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